Freres Lumber’s Massive Plywood Panels Receive Big Grant

A $250,000 grant from the U.S. Forest Service will help Freres Lumber Co. bring its veneer-based massive plywood panels to the market.

Announced late last year, Freres Lumber says its massive plywood panels (MPP) could be used for floors and walls in multi-story commercial buildings, and they could be made to order. Freres hopes its panels will revolutionize the construction industry.

“We were recently informed that our mass plywood plant was named the Forest Service’s top project in the U.S.,” Freres executive VP Rob Freres said. “This was a competitive process with 114 grant applications submitted for consideration.”

Designed to be an alternative to cross-laminated timber, Freres’ massive panels can be as much as 12 feet wide and 2 feet thick. Freres says there are many potential benefits.

Structures made of MPP could be made in days instead of months, says Freres, and use 20-30 percent less wood than cross-laminated timber. The lightweight nature of MPP could reduce truckload transport costs. Large format panels could be manufactured at a facility to include window, door, and all other required cut-outs – minimizing waste and labor on the job site.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/panel-supply/freres-lumbers-massive-plywood-panels-receive-big-grant

Good Earth Project Gets ‘New Life’

Good Earth Project Gets ‘New Life’

Good Earth Project Gets ‘New Life’

 

A new investors group that has taken over daily operations of Good Earth Power AZ is seeking to ramp up the company’s execution of a far-reaching Forest Service stewardship contract that sought to thin or otherwise treat 300,000 acres in 10 years beginning in 2012, but has barely covered 10,000 acres in the five years since.

Another new look—aiming to give the effort a fresh start—is a company name change from Good Earth Power to NewLife Forest Products.

The project encompasses the Coconino, Kaibab, Apache-Sitgreaves and Tonto national forests and their ponderosa pine stands, and comes on the heels of years of devastating wildfires.

After a group of investors stepped in to take operational control of Good Earth at the end of 2016, a recent report says the investors are making multiple changes to increase output and completion of “task order” activities that accompany specific on-ground projects.

One key is to pursue a less vertically-integrated business model and work more with outside contractors as opposed to owning timber harvesting, chipping or trucking capacity, for example. Already the company has announced a partnership with major Phoenix-based trucking firm Knight Transportation, and foresters are looking to bring in experienced loggers from the Pacific Northwest to add to harvesting capacity.

In addition, NewLife Forest Products is planning a new small log mill that will help reduce chip production, plus adding a composting operation to help increase overall biomass utilization.

Withered and non-existent forest products industry infrastructure in the region has hampered the project from the beginning due to a lack of markets for the large volume of logs and especially biomass coming off thinning and other stewardship activities.

Recently, the company’s Heber, Ariz. sawmill was closed for renovations to increase log-processing capacity and was reportedly re-starting operations in mid June. Meanwhile, the new small log project replaces a mill previously planned for Williams, Ariz. that never got off the ground.

In the meantime, hog fuel and chips are going to Gro-Well, a soil additive company, and the biomass-powered Novo Power plant.

With such lofty goals to reduce fire risk on millions of acres across Arizona, the first major contract for the Forest Service’s (FS) Four Forests Restoration Initiative has a rocky history:

First, the FS in 2012 awarded the contract to a Montana-based firm with little experience over a local group seeking to build an OSB plant to utilize the small diameter material. Yet Pioneer Forest Products could never gain financing for its plans to build a cutting mill and small log facility along with biofuel plant.

In 2013 the contract was transferred to Good Earth Power, a company with even less experience, and overall operations have suffered since as Good Earth sought to establish markets and outlets for logs and biomass. The Campbell Group was brought in to aid procurement, but that relationship soured into a lawsuit, and Good Earth was the subject of 20-plus complaints received by the FS about late payments a and non-payments.

NewLife Chief Operating Officer Bill Dyer says the company can’t change what has happened in the past but is looking to make it right and move forward. According to Dyer, tactical execution has been lacking in operations. “What we’re trying to do is bring tactical execution to the project,” he says.

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CalAg Rice MDF Plant Is A Go

CalAg Rice MDF Plant Is A Go

 

The CalAg rice straw-based medium density fiberboard plant is becoming a reality. CalPlant I, as it is called, has completed and closed financing for a $315 million plant to be built in Willows, Calif. with a production capacity of 140MMSF (3/4 in. basis) and a startup goal of late 2018.

The project has been in the works for more than 20 years, since the principals first shipped California grown rice straw to England for testing. Since then, the endeavor experienced a series of “almosts,” until the recent successful financing, which includes $228 million of tax-exempt private activity revenue bonds priced through the California Pollution Control Financing Authority, and $87 million cash equity.

A group of minority investors includes a subsidiary of Teachers Insurance and Annuity Association of America, Columbia Forest Products, the German-based machinery manufacturer Siempelkamp, CalAg LLC and a range of other investors.

The project stems from state legislation in 1991 that prohibited farmers from burning rice straw, the waste product of rice harvesting. Smoky haze had become an issue in the region.

CalAg President Jerry Uhland, a rice farmer, joined a small venture formed by another agriculture man, Jim Boyd, in 1996 that began researching rice straw-based MDF. They were soon joined by Les Younie, who had worked in wood products operations, and who today remains Vice President of Manufacturing.

The project is expected to bring several environmental advantages including water use reduction, methane emissions reduction, fungicide and chemicals reduction. And obviously it provides a new recycling market for roughly 275,000 tons of rice straw annually.

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The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

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Timber Construction Has Mill Machinery Rolling

Timber construction is opening a new market that has been keeping lumber and milling machinery busy at a growing number of wood products companies, including Montreal’s Nordic Structures, Sauter Timber in Rockwood, Tennessee, SmartLam, in Columbia Falls, Montana, and D.R. Johnson, in Portland, Oregon.

Oregon-based D.R. Johnson Wood Innovations, a subsidiary of D.R. Johnson, specializes in the manufacture of cross-laminated timber, or CLT, and glue-laminated beams from Douglas fir and Alaskan yellow cedar. D.R. Johnson Wood was the first U.S. company to receive APA/ANSI certification to manufacture structural CLT panels – and CEO Valerie Johnson plans to help grow the U.S. market.

D.R. Johnson has received the first U.S. certification to manufacture cross-laminated timbers (CLT) under a new standard approved last year by the American National Standards Institute. D.R. Johnson is one of only three North American companies certified by the Engineered Wood Association to construct CLT for use in buildings.

Johnson’s company employs 125 at a traditional sawmill and laminating plant, which was recently expanded by 13,000 square feet for increased CLT production. They’re currently fielding calls from hopeful builders, and manufacturing samples to be tested for fire safety and structural quality. One recent new wood construction project is a 14-story wooden apartment tower being built in Portland, Oregon.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/pricing-supply/timber-construction-has-lumber-milling-machinery-rolling

Permit Approved For Nation’s First All-Wood High-Rise In Oregon

Officials in Oregon have approved construction permits for the first all-wood high-rise building in the nation. Construction on the 12-story building, called Framework, will break ground this fall in Portland’s trendy and rapidly growing Pearl District and is expected to be completed by the following winter.

The decision by state and local authorities to allow construction comes after months of painstaking testing of the emerging technologies that will be used to build it, including a product called cross-laminated timber, or CLT.

To make CLT, lumber manufacturers align 2-by-4 boards in perpendicular layers and then glue them together like a giant sandwich before sliding the resulting panels into a massive press for drying. The resulting panels are stronger than traditional wood because of the cross-hatched layers; CLT can withstand horizontal and vertical pressures similar to those from a significant earthquake with minimal damage. They also are lighter and easier to work with than regular timber, resulting in lower cost and less waste.

For this project, scientists at Portland State University and Oregon State University subjected large panels of CLT to hundreds of thousands of pounds of pressure and experimented with different methods for joining them together. The project materials also underwent extensive fire safety testing and met fire codes.

State officials hope the building will stir greater interest in high-rise construction using mass timber and help revitalize the state’s lagging logging industry. Logging, once a major source of revenue in Oregon, has dropped sharply in the past few decades because of greater environmental protections for salmon and the spotted owl. The loss of the industry has devastated some of the state’s rural communities.

From The Register-Guard: https://registerguard.com/rg/news/local/35651365-75/portland-approves-permit-for-nations-first-all-wood-high-rise.html.csp

Woodworking Innovations Highlight Ligna 2017

Against a backdrop of Industry 4.0, “LIGNA 2017 will go down as a milestone in the digitalization of the wood industry,” said Dr. Andreas Gruchow, managing board member of Deutsche Messe, organizer of the woodworking industry’s largest trade show in the world.

Held May 22-26 in Hannover, Germany, the biennial show drew 93,000 visitors, including an estimated 42,000 attendees from outside the host country, according to show figures. More than 1,500 exhibitors, including 900 from abroad, showcased a range of innovative machinery, tools and solutions, with displays spanning across almost 1.4 million square feet of net space at the fairgrounds.

LIGNA 2017 featured a revamped, thematic layout, including two new display categories: Surface Technology and Machine Components and Automation Technology, which highlighted the theme of Industry 4.0: the networking of machines and automation to improve efficiency in high-production as well as small-scale environments.

“Digitalization and integrated production are the new keys to success for our customers,” added Wolfgang Pöschl, chairman of the Woodworking Machinery division of Germany’s Mechanical Engineering Industry Association (VDMA), a show sponsor, and also chairman of the management board of Michael Weinig AG. “There is huge demand across the board, resulting in full order books. The challenge now is to shorten delivery lead times as much as possible.”

Catering to the wide range and skill levels of the attendees, exhibits ranged from high-tech, sophisticated machinery to entry-level systems for use by those in the furniture, cabinet, architectural woodworking, casegoods and closets industries. Solutions shown included: service apps for machine monitoring, to the first professional table saw using SawStop technology, dual glue technology on a contour edgebander, sanding and finishing innovations, a moulder that produces lineal shapes and designs in a single step, robots, a “three-click” process for producing a complete item of furniture, and of course, Batch 1 systems incorporating CNC technology.

From Woodworking Network: https://www.woodworkingnetwork.com/events-contests/event-coverage/woodworking-innovations-highlight-ligna-2017?ss=news,news,woodworking_industry_news,news,almanac_market_data,news,canadian_news