There’s No Time Like The Future

There’s No Time Like The Future

THERE’S NO TIME LIKE THE FUTURE

Article by Rich Donnell, Editor-in-Chief, Panel World September 2021 As I write this, several of us on the editorial staff are about to head to Atlanta, Georgia where we will be exhibiting our sawmill magazine, Timber Processing, at the Southern Forest Products Assn. lumber machinery exposition in the Georgia World Congress Center. In fact we’re also putting on a one-day sawmill Productivity & Efficiency conference in collaboration with SFPA. We’ll be staying at the Omni Hotel at CNN Center, and I’m sure we’ll be a little nervous about it. One reason is because this is where we stayed and where our Panel World magazine hosted PELICE back in March 2020, when all heck broke loose because of the pandemic. When that conference started, some infections had surfaced in the state of Washington. Only one had been reported in metro Atlanta, and that was somebody who had recently returned from a trip to Italy, where the virus was already in full motion. By the time the two-day PELICE ended, the world had turned totally upside down. By the time I checked out of the Omni Hotel, it was a ghost town. Now here we are 17 months later. A good many of us are vaccinated. Some of us aren’t. The virus infections decreased dramatically upon the release of the various vaccinations and everybody was starting to feel pretty good as things were getting somewhat back to normal. Now we hear about a new virus variant that seems to be taking its toll on the unvaccinated, younger adults included, which is also causing a little bit of havoc on even the vaccinated, though those latter reports seem to be rather vague. But Atlanta here we come, and where we intend to be again come next March 31-April 1 for the eighth Panel & Engineered Lumber International Conference & Expo, which immediately follows the Wood Bioenergy Conference & Expo held March 29-30 and hosted by yet another of our magazines, Wood Bioenergy. Who knows how the world will be rolling by then, but we can’t afford to sit back and expect the worst. On the contrary, we’re planning full speed ahead and I’m pleased to report that by the accelerated pace of exhibitors signing up for the next PELICE that others are thinking along those same lines. As many of you know, every exhibitor at PELICE is either a Gold, Silver or Bronze sponsor. Already the likes of Dürr, IPCO, Meinan, Cogent Industrial, Georgia-Pacific Chemicals, TSI-Sigma Thermal, Dieffenbacher, Raute, Siempelkamp, Hexion and Veneer Services have signed on as Gold sponsors, and an equal number have come in as Silver and Bronze sponsors. Numerous companies are exhibiting in both the PELICE and Wood Bio events. While PELICE 2020 was probably the last conference to be held as the pandemic struck, perhaps PELICE 2022 will be the first one truly out of the gate that’s uninhibited by virus constraints.  

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There’s No Time Like The Future

Katerra’s Vision Was Lost In Big Money

Katerra’s Vision Was Lost In Big Money

Article by Rich Donnell, Editor-in-Chief, Panel World July 2021

We are saddened by the demise of Katerra, the company that stormed in like gangbusters to put a totally new spin on how building construction is managed and completed. We’re very aware that many people in our industry are chuckling and saying “I told you so,” because many people took offense at Katerra’s brashness and many people didn’t see any way in heck that Katerra could pull off what it said it was going to do.

Katerra blew through $3 billion in a heartbeat, and we’re not feeling much sympathy for the massive Japanese holding company that kept feeding money to Katerra. They’ll be okay, considering they reported a net profit of nearly $46 billion for the recent fiscal year. And we’re not feeling too bad about the Katerra leadership who brought a Silicon Valley flavor to the endeavor. They’ve already landed on their feet just fine.

But we do feel sorry for the Katerra public relations team of people who performed duties like keeping up the web site and sending out press releases and conducting plant tours. And we’re upset over all of the workers who have quickly lost their jobs at the new cross-laminated timber facility in Spokane, Wash. and the wood components plant in Tracy, Calif. Katerra’s problem was much bigger than those plants, but the workforce suffers the consequences. And what about all of those communities with Katerra construction projects now on hold?

As this is written, the Spokane and Tracy plants and lots of other Katerra affiliate companies up and down the supply chain were planned to be put up for bid or auction toward the end of July. Maybe (and it could have already happened as you read this) somebody will step up and purchase those facilities and get them rolling again, with many of the same workers. Perhaps such a buyer will be a little more focused on the real world of the construction industry, instead of trying to defy it and reinvent it. After all, the plants themselves seem to have run okay. Our magazine visited the CLT plant in Spokane and came away impressed at the diverse technologies in there and with the supervisory team overseeing it.

Unfortunately a major roadblock the Katerra CLT plant ran into has been the tremendous rise in lumber prices. Every other U.S. CLT plant is in the same boat, unless they had developed a remarkable prearrangement of their lumber procurement pipeline.

Katerra could have had a better handle on their lumber raw material costs if it had also built a sawmill; you know, one of those $150 million, 300MMBF a year sawmills that seem to be popping up with some regularity in the U.S. It did put in dry kilns and a planer mill, which alleviated some of the lumber processing costs it would have encountered were those tasks also farmed out. But owning a sawmill to manufacture green lumber would have been nice. Then it would have been more about log procurements and log costs, and the circle would have been completed.

Of course the almost ridiculous escalation in lumber prices, coming off the pandemic, took everybody by surprise. But for a company that touted itself as the new frontier of construction, perhaps there’s no excuse for not having ownership of your raw material.

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Time Is Free But It’s Priceless

Time Is Free But It’s Priceless

TIME IS FREE BUT IT’S PRICELESS

Article by Rich Donnell, Editor-in-Chief, Panel World May 2021

RoyOMartin supplied a short article in this issue on its 25th anniversary celebration since the startup of its softwood plywood mill in Chopin, La. The mill produced its first press load in March 1996 and yours truly visited the mill and wrote the cover story that appeared in the November 1996 issue of Panel World. Jonathan Martin, who passed away in September 2019, walked me through the plant that day.

Panel World Nov 1996I remember that Martin was jovial as he showed off the new mill, and why not? Greenfield softwood plywood plants were rare indeed (and still are) and the newness of everything there made it a can’t miss opportunity for the two Nikon cameras and Sunpak flashes that dangled around my neck. Why two? One for the black & white film, one for the color film. Indeed the photos and article turned out well, in looking back at that November issue. But what also struck me was all that was going on in the pages of our magazine 25 years ago.

The Martco story carried the cover, but inside the same issue was an article a staffer had written on the new Weyerhaeuser OSB mill in Heaters, W. Va., which had started up that August, processing mostly low grade hardwoods. The mill ran a 12×24 ft. Washington Iron Works press.

That issue of Panel World also had a story on the new OSB mill built by Norbord Industries at La Sarre, Quebec, this one with a Siempelkamp multi-opening press.

Here are some other developments that showed up in the issue. If you’re at least 50 years old today, they may jog your memory:

  • APA held its 60th annual meeting in Orlando, Fla., with a lot of discussion about the path to quality.
  • Forest Service agents raided a blockade put up by preservationists in the Willamette National Forest.
  • Temple-Inland announced it would build a cement fiberboard plant near Dallas/Fort Worth.
  • Plum Creek announced the purchase of 538,000 acres, a sawmill and a plywood mill at Joyce, La. from Riverwood International.
  • Sunpine Forest Products and Dieffenbacher announced they would construct a continuous microwave LVL press line.
  • Eagle Forest Products in Miramichi, New Brunswick, Can. produced its first OSB panel.
  • Kenneth Ford, founder of Roseburg Forest Products, at age 88 received the Harry A. Merlo Award administered by the World Forestry Center in Portland, Ore. The presenter was Harry himself.

Some of the advertisers in that issue, such as Durand- Raute, Electronic Wood Systems, Con-Vey and Texpan, are advertising in the issue in your hands.

And, 10 people listed in our magazine staff box are still working hard for us today.

So maybe 25 years ago isn’t really that long.

P.S. The headline for this column is a quote of author Harvey MacKay.

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There’s No Time Like The Future

The Best Of Both Worlds

The Best Of Both Worlds

Article by Rich Donnell, Editor-In-Chief, Panel World March 2021

Every now and then a wood product comes along that causes us editors to pause— not necessarily over its innovativeness, but rather over which magazine we should write about it in. It’s kind of a fun exercise actually.

We have several magazines that cover various sectors of the wood products industry, the Panel World in your hands being one of them. Another one is Timber Processing, which has a similar format as Panel World, only it focuses on lumber manufacturing as compared to panel manufacturing; or how can I put this most succinctly—solid 2x4s compared to composite 4x8s.

And then a product such as “mass timber” comes along, two versions of it in fact. One is the traditional CLT composed of 2×6 and 2×8 pieces, many of them fingerjointed, and stacked crosswise on top of each other in several layers, creating this monster piece of building material. The other is veneer-based mass timber (veneer as in what traditionally has gone into plywood), which can also be built to mammoth depths and sizes. Both of these are engineered wood products, each with a fairly similar mass timber production and handling process.

But since one is composed of lumber, does that mean we should only cover it in our sawmill magazine? Since the other is composed of veneer, should its placement only occur in Panel World? The simple answers would be “yes.” But as Lee Corso always says, “Not so fast my friends.”

Sometimes you just have to put it in one of the magazines and see how it “feels.” Take Vaagen Timbers for instance. The story on its new CLT operation in Spokane, Wash. begins on page 24. For those of you who receive both Panel World and Timber Processing, you might be experiencing déjà vu. That’s because the Vaagen Timbers article appeared in Timber Processing a couple of months ago. How could it not? The owner grew up in a sawmill family operation before venturing into CLT. His dad is a former Timber Processing Person of the Year winner.

Okay, so why now put the Vaagen article (which has been updated) in this issue of Panel World? Frankly, because it feels like the thing to do. How could we hide this engineered wood product story from our Panel World readers? After all, the product crosses into enduses once reserved for panels. The production technology therein is supplied by many companies who also supply the panel industry.

Another example is Freres Lumber and its new Mass Plywood Panel mass timber facility. We ran the article last year in Panel World, and then ran it again in Timber Processing. The veneer- based makeup of MPP has Panel World all over it, but again its end uses mesh into traditional lumber applications. Heck, Freres Lumber started out as a sawmill company, and still runs one, in addition to its panel and MPP operations. Our Timber Processing readers needed to read about the Freres venture into MPP.

Really, engineered wood products of almost all kinds deserve coverage in both periodicals. Sure, Panel World remains a panel magazine, and Timber Processing stays as a lumber magazine, but when it comes to mass timber, we went both ways at the fork in the road.

 

 

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There’s No Time Like The Future

Coastal Plywood Has Time On Its Side

COASTAL PLYWOOD HAS TIME ON ITS SIDE

Article by Rich Donnell, Editor-In-Chief, Panel World January 2021

One thing I’ve always felt is that Panel World magazine offers an historical perspective on many aspects of the panel industry. One reason is because some of us on the editorial staff have been around a long time, just like this magazine has. And one aspect we thoroughly enjoy following is a plywood mill that—much like ourselves— has shown considerable staying power.

Take Coastal Plywood at Havana, Fla. for instance. Senior editor Jessica Johnson visited the plant in December to catch up on recent lathe and dryer projects. It prompted me to look back at the history of the plant and Panel World’s coverage of it, knowing we had visited there and written it up at least a few times.

Alas, I discovered that as you are reading this issue’s article on the plant (beginning on page 12), the plant is celebrating its 40th anniversary. How do I know? Because in researching our archives I quickly discovered that the first article on the Coastal-Havana plywood plant to appear in Panel World (which was actually called Plywood & Panel back then) was in the June 1981 issue.

Yep, the new Coastal Plywood mill began operation in February 1981, 13 months after land-clearing, and held an official opening dedication in May, when editors Bob Dixon and Steve Charles toured the facility for the article.

The plywood plant and its log procurement was integrated into an existing sawmill site, and as the article said, “is already one of the most modern plywood mills in the United States, featuring programmable logic controllers throughout and what may be the fastest green end in the country.”

Coastal was better known for its sawmill operations then, particularly hardwood sawmills, and building a plywood mill was seen as a bit of a risk, especially starting one up in the middle of a recession. But as president Paul Barringer stated in the article, “We have an expression—a philosophy—that all the fruit grows out on a limb and you have to go out there to get it.”

Annual production capacity was around 110MMSF. It started up with a Premier lathe, the first Durand rotary clipper in the U.S. (according to the article), two Coe (10- and 20-section) dryers and two 24-opening Williams- White presses.

Panel World editors visited the plant again in 1988 for an article in the July issue and in 2003 with the article appearing in the September issue.

In the 1988 article, written by John Stevenson, the mill was getting into more specialties, such as siding. It had upgraded the Premier lathe and modified the layup line from four booths to six to gain a double four-ply panel. By then the mill was producing 140MMSF annually.

Yours truly visited the plant in 2003 to see the new radiant barrier sheathing laminate line, and to see other improvements that had enhanced annual output to 212MMSF, including the addition of a third Coe dryer, a Spar-Tek reconditioned layup line with double five-ply capability, and a third Williams-White 30-opening press.

Now, a mere 18 years later, we’re publishing our fourth article on Coastal-Havana. It makes me wonder whom the next Panel World editor will be who stands on the Coastal catwalk and watches the steam rising from the ribbon.

 

 

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There’s No Time Like The Future

Sometimes The Paths Come Full Circle

SOMETIMES THE PATHS COME FULL CIRCLE

Article by Rich Donnell, Editor-in-Chief, Panel World November 2020

We know that people’s paths may cross; the same can be said of articles in Panel World. You’ve probably noticed that the cover article for this issue is on the Winston Plywood & Veneer operation in Louisville, Miss. It is somewhat of a sequel article, in that Panel World first visited the plant shortly after it started up; having heard it had gotten the kinks out, so to speak, Panel World recently visited it again, and it appeared to be hitting on all cylinders as plywood prices continued to skyrocket. Nice timing. It has taken a lot of focus and innovation on the part of the operators to bring it up to where it needs to be.

Winston Plywood & Veneer is owned by New Wood Resources LLC, which is owned by Atlas Holdings. They built the new plant at the site of a former GP plant. They were originally going to resurrect the old GP plant, but a tornado in April 2014 wiped out the plant and those plans. So they built a new one with a lot of used machinery that they rebuilt. You might say it’s been “the great fine-tuning” ever since, and now it’s paying off.

But let’s get to where I’m trying to go with this. Atlas Holdings formed New Wood Resources shortly after it sold its Wood Resources company and its two southern pine plywood plants to Boise Cascade in 2013. New Wood Resources was formed not only with the Winston operation, but two Western plywood operations as well—since sold off.

Another company in the Atlas Holdings portfolio (operating partners as Atlas Holdings calls them) is RedBuilt. Redbuilt, based in Boise, Id., is a designer, manufacturer and marketer of engineered wood products—open web trusses, I-joists, LVL, glulam beams, etc. RedBuilt was launched in 2009, when Atlas Holdings and a group that included former Trus Joist executives acquired the commercial division of Trus Joist from Weyerhaeuser, which had acquired Trus Joist in 2000.

Trus Joist was the king of engineered wood products, and so it shouldn’t come as a surprise that the “Red” in the name Redbuilt stands for Harold (Red) Thomas, the co-founder of Trus Joist in 1960 in Boise and who with the other co-founder, Art Troutner, had developed and was marketing open web trusses and other engineered wood products even before then, and would go on to develop others, including laminated veneer lumber. Environmentally speaking, their products addressed a shrinking supply of quality timber, caused mostly by the environmental movement.

On page six of this the November 2020 issue you’ll read of the recent death of Red Thomas, who was the salesman and promoter of the team, while Troutner, an architect, was the inventor.

Thomas lived long enough this year to hear that RedBuilt had become in May the exclusive distributor of another engineered wood product that is coming on strong—cross-laminated timber; in this case produced by CLT manufacturer SmartLam.

And to take the crossing of paths a step further, our friend Kurt Liebich, chairman of RedBuilt and New Wood Resources, began his career with Trus Joist in 1994 and was involved in all of the developments and transactions heretofore mentioned since then.

 

 

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