Something Must Be Missing From This Discussion

Something Must Be Missing From This Discussion

Something Must Be Missing From This Discussion

Article by Rich Donnell, Editor-in-Chief, Panel World September 2020

Every now and then a situation surfaces that is troubling to us. Elsewhere in this magazine you’ll read a news item about the controversy over structural plywood manufactured in Brazil that has been exported to the United States, accounting for a decent share of consumption in the U.S.

Some of this matter may have already been resolved as you read this, but at the moment you have 10 U.S. producers of plywood, calling themselves the U.S. Structural Plywood Integrity Coalition and closely aligned with APA—The Engineered Wood Assn., taking to court Timber Products Inspection and PFSTECO, two agency bodies that reportedly license the structural grade stamps to the plywood plants in Brazil, allowing the product to enter the U.S.

In referring to the product, the U.S. coalition uses terms like “substandard” and “dangerous” while accusing the two agencies of “looking the other way” as they profited from the process.

These are harsh accusations indeed, and they incited strong reactions from leadership at both of the agencies. TPI says it is “vehemently defending” its practices and reputation in court and PFS-TECO says it is “vigorously defending” its procedures and reputation.

The coalition says it knows the Brazil plywood doesn’t measure up to the certifications allowed it because APA tested it and it had 100% failure rate. The coalition says it even tested some of it at a university and, yep, heavy failure rate.

This is about the point where the technical nature of this issue goes beyond our job description, and it would be unwise for us to take a stand on either side.

What we do know is that we indeed do know all of the participants on both sides, have done business with all of them, and have good relationships with all of them—they’ve all exhibited at our PELICE conference in Atlanta for example. We’ve visited and written numerous articles on many of the plywood companies that are part of the coalition— Freres, Coastal, Hunt, Swanson, Murphy, to name some of them. So it troubles us to see this nasty quarrel.

We’re hoping there’s a misunderstanding in the mix. How can one side say “100%” of the product failed a test and the other side say the product is perfectly fine? That’s about as far apart as the goal lines on each end of a football field.

As this is written, the housing market has had significant rebound following the virus blitz, and panel pricing and demand has shown remarkable improvement. That doesn’t specifically affect the debate over Brazil plywood, but maybe it will enable the participants to lighten up a little bit. The pressure from the virus on our businesses and on our personal lives is heavy enough.

 

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Something Must Be Missing From This Discussion

When Grant Led The Way

When Grant Led The Way

Article by Rich Donnell, Editor-in-Chief, Panel World July 2019

The story in this issue on Georgia-Pacific’s OSB plant in Clarendon County, South Carolina brings back memories. Not memories of Georgia-Pacific, but rather of Grant Forest Products, the Ontario-based company that built an OSB plant in Allendale, SC, then immediately started construction of the one at Clarendon, before undergoing financial pains during the recession and ultimately selling both OSB plants to GP (owned by Koch Industries) in 2010.

My memories go back to September 1989 when I visited Grant Forest Products’ new OSB line in Englehart, Ontario. The Grant connection to the GP story prompted me to look into my old files. I have thinned them out through the years, but some I’ve kept because the subject matter left an impression. Sure enough, the Grant file on the Englehart startup was there, fully intact, perhaps untouched in, could it really be, 30 years?

It’s a thick file. Much of the material is the literature that Grant produced for the grand opening of the OSB line, such as the layout of the plant, the history and current makeup of the company, and most impressively a colorful magazine that delves into the development of the project and its successful realization.

Another item in the file is a printout of an article, written by my predecessor Griff Griffin, that appeared in the February 1983 issue of Panel World on Grant’s new waferboard mill that had started up in 1982, one of several waferboard mills coming on line about that time. That article refers to 38-year-old Peter Grant as a “gutsy entrepreneurial.” He was the oldest of eight sons born to the late Morgan Grant, and most of them were involved in managing the various businesses founded by their father, including farming, trucking, construction and sawmilling.

Another reason the Grant file was so thick was that 30 years ago people still used typewriters, and so there are pages of my typed up interview with Peter Grant from when we sat in his office for a good hour before I toured the new OSB line.

Grant, educated in civil engineering at Michigan Tech, had worked in construction in the U.S. before returning to the family business. He became general manager of Grant Lumber’s planing mill at Elk Lake, before venturing into waferboard.

Grant told me the new OSB line cost about $75 million. It was located adjacent the waferboard line, each with their own dryers, blenders, forming line, multiple-opening press, and trim saw lines.

Peter Grant was known for his innovations and I recall the new OSB line using a combination of liquid and powdered resins, longer (6 in.) strands in the board, fines put back in the board. “We do things much much differently than anybody else does. I can assure you that,” Grant told me.

I had interviewed another waferboard/OSB pioneer, LP’s Harry Merlo, four years earlier. About the time I interviewed Grant, LP seemed to be building an OSB mill every year. I wondered then if Grant would follow such an accelerated path. He didn’t go that route, seemingly content on what he had built at Englehart, until his 2005 announcement to build two OSB plants in South Carolina.

Those didn’t pan out for Grant, but his legacy is all over them today. Meanwhile I hear that Grant has recovered nicely in the farming industry.

 

 

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Something Must Be Missing From This Discussion

Not Exactly Steinbeck But We’ll Take It

Not Exactly Steinbeck But We’ll Take It

Article by Rich Donnell, Editor-in-Chief, Panel World July 2020

We’ve all been confined to our small corners of the world for the past three months, but my wife and I ventured forth and made the drive from Montgomery, Alabama to Denver Colorado at the end of May to visit my daughter and son-in-law and our 11-month-old granddaughter. We hadn’t seen them since Christmas and our duty was to load our giant Suburban with a bunch of their stuff that they didn’t take with them to Dartmouth College in Hanover, New Hampshire, where they were bound in early June so my daughter could complete a year-long dermatopathology fellowship.

We had made the drive several times (they lived in Denver four years while she completed her residency). There are a few ways to get there (we tried them all) and they’re all about 1,400 miles in distance and a solid 22 hours of driving. From Montgomery you can go through Memphis or Dallas, but we’ve always preferred the Memphis route. From Memphis you can work your way up to Kansas City and turn west onto the long stretch of I-70 through Kansas and straight into Denver; or you can stay on I-40 through Little Rock and Fort Smith over to Oklahoma City, and then turn north through Wichita and come out on I-70 and then head west.

Or, as we prefer, you can stay on I-40 through Oklahoma City just before reaching the Texas line veer off the interstate and follow the highways up and around Amarillo, through the Dust Bowl towns of Wheeler, Pampa, Borger, Stinnett, Dumas and Dalhart, all in Texas, before proceeding into the northeast corner of New Mexico and spending the night in Clayton. Yep, 17 hours and multiple stops at Love’s gas stations to Clayton, where you can stay at Hotel Ecklund, a three-story stone structure built in 1892, near where they hanged outlaw Black Jack Ketchum in 1901. We were the only people staying there that night, as it was “mostly” closed due to the virus.

Clayton is a quaint town of fewer than 3,000 and seeing its main street businesses all shut down because of the virus and watching the few people we saw walking around wearing masks really brought home just how all-encompassing the virus crisis is. Some of those businesses, as we all know, won’t make it back.

This northwest Texas into northeast New Mexico drive, along the Santa Fe Trail and through vast ranches and farmlands and not-too-distant mountains is very scenic. From Clayton you continue west to Raton to get on I-25 and head north into Colorado, through Trinidad, Pueblo, Colorado Springs and on into Denver.

By the time we reached Denver, the protests had started downtown (a couple of miles from my daughter’s house), but close enough to add even more anxiety on top of the virus jitters.

We had a wonderful visit with our granddaughter, though we only stayed a couple of days, left with a vehicle full of boxes and drove the same way back home but straight through; again, lots of Love’s and – as I’ve always felt is the true indicator of a rebounding economy – lots of trucks.

It felt good to get out.

 

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Something Must Be Missing From This Discussion

Where Plans Take Shape

Where Plans Take Shape

Article by Rich Donnell, Editor-in-Chief, Panel World March 2020 

From the looks of it going in, the Panel & Engineered Lumber International Conference & Expo (PELICE), which is scheduled for March 12-13 at the Omni Hotel at CNN Center in Atlanta, Ga., is offering up its best lineup of speakers and sessions since the inaugural PELICE in 2008. That’s saying something, because there have been some good ones.

Take a look at some of the keynote speakers from producer companies from both the structural and non-structural sides of the wood products industry: Ashlee Cribb of Roseburg, Steve Carroll of Arauco, Mark Lindquist of Huber, Bernd Bielfeldt and Luciano Tiburzi of Egger, Terry Secrest of RoyOMartin, Jerry Uhland of CalPlant I. All of these people and their companies have been in recent years or are currently going through some major mill projects. They’ll be addressing these projects but also providing insight on the makeup and direction of their companies as we enter the year of perfect vision. If you look at the titles of some of their talks, you see “Growth through Innovation,” “Building a Future,” “Journey to a World Class Safety Culture.”

As always, the PELICE keynote lineup includes somebody who can provide the “big picture” in terms of production, market and economic trends for North America. That would be Frank Goecke of AFRY (formerly Pöyry), whose talk on the second morning of PELICE is entitled: “Dynamics in Wood-Based Panels and Engineered Wood Products—Opportunities and Challenges for the North American Industry.”

Breakout sessions on the first day include Handling & Process Technologies, Project Implementation (if you want some insight into project engineering and construction, this is a must), Air Emissions Treatment, Board Scanning Technologies, and Women in Manufacturing. We noticed that last year RoyOMartin held a Women in Manufacturing Day,” so we decided to insert the topic in PELICE, and as a result Michelle Driscoll from RoyOMartin and Anna Umphress from Georgia-Pacific will deliver talks on the subject.

One thing that stands out about 2020 PELICE is that the second day sessions are exceptionally strong including: Mass Timber Developments, Fiber Developments, EWP Performance and Process Improvements (those sessions combined include 14 presentations). All of these follow the morning keynote session, which includes three speeches, ranging from markets to adhesives to decorative veneer. The amazing thing is that all of this is concluded by noon. PELICE has always prided itself on packing a lot into what amounts to a day and a half long conference.

As we go into PELICE, impeachment is over, the presidential primaries are upon us, housing starts have ticked upward, and the stock market (as I write this anyway) has been very good.

As you read this you can probably still preregister on the show site: www.pelice-expo.com, and by all means feel free to walk up the day of the conference and register at the PELICE desk in the Omni North Tower Grand Ballroom.

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500 Has A Nice Ring To It

500 Has A Nice Ring To It

500 Has A Nice Ring To It

500 HAS A NICE RING TO ITArticle by Rich Donnell, Editor-in-Chief, Panel World January 2020

In baseball, 500 is a magical number, and if a player hits 500 home runs during his career he’s on track to make the Hall of Fame. This issue of Panel World is number 500 in its 60-year lifespan, having been founded in 1960; and while Panel World may not be destined for anybody’s Hall of Fame, there’s still something to be said for its longevity as we enter 2020.

The fact that this is the 500th issue had slipped by us editors. Nobody on the editorial staff had thought about it, and we were in the process of planning the editorial content for this issue, when Shelley Smith in our production department buzzed me and asked me if were going to do anything special, given that this is the 500th issue of Panel World.

Actually we had done something special back in our March 2010 issue, when we devoted much of the issue to the 50-year anniversary of Panel World. So after giving it some thought I felt there would have been too much redundancy in doing something similar with this issue. But certainly number 500 deserves a mention. So thank you, Shelley.

James Burrell was the founder and the first editor of Panel World’s predecessor. He had been an editor for two other wood industry publications based in Indianapolis that had just been sold. He tells the story of sitting down at his desk in March 1960 and trying to decide what kind of magazine he wanted to start, blessed with financial support from Review Publishing Co., which later merged with Curtis Publishing Co. Burrell settled on the veneer and plywood industries. He simply called the magazine, Plywood. In 1966 he changed the name to Plywood & Panel with the intent of adding coverage of the particleboard and hardboard sectors.

Hatton-Brown Publishers of Montgomery, Ala., which already published three magazines in the forest products field, purchased the magazine in 1982, formed a separate company to oversee it and changed the name to Plywood & Panel World. I joined Hatton-Brown late in 1983 and in addition to my editorial duties on the other publications, I was told to join the editorial effort to make the magazine something better.

Right away we went hard after mill project and startup stories, while still covering industry news and product technologies. We also wrote about the personalities behind some of the great companies involved in the panel industry. That’s a formula that hasn’t changed much since then. Industry led us to where we needed to go with our coverage, which soon went beyond veneer and plywood and into particleboard, MDF, OSB and engineered wood products. In 1990, we changed the name to Panel World.

It’s been a great ride, and many great editors have traveled many miles to get Panel World to where it is today. And there’s still plenty left in the tank.

 

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Something Must Be Missing From This Discussion

A Good Quote Is Easy To Find

A Good Quote Is Easy To Find

Article by Rich Donnell, Editor-in-Chief, Panel World November 2019

As the year winds down, already, a quick glance back through the pages of Panel World reveals several articles on wood products plants that found new life, and some memorable comments from key players in the industry.

• “I was probably the last guy they called about acquiring the plant. I didn’t know anything about particleboard.”—Todd Brinkmeyer, owner, Plummer Forest Products, who grew up in sawmills and forestry, on when Potlatch called him about acquiring the particleboard plant in Post Falls, Idaho, which he subsequently did.

• “We’re constantly trying to make a better workplace for our employees and they’re involved in that process. We want people to slow down, think, and do it safely.”—Jedd Smith, environmental and safety manager, Plummer Forest Products, Post Falls, Idaho

• “That’s one of the joys of working for a private company—we can be reasonably agile. This is one of those cases where we were reasonably agile.”—Greg Johnston, general manager of Strand Board Business, Tolko Industries, on re-starting the OSB plant in High Prairie, Alberta

• “I’d say there’s no doubt Hardel is the largest specialty plywood mill in the U.S. We do 8, 9, 10 ft., sanded one or two sides, hardwood, marine, sheathing, you name it—and now customers can get units of MDO and HDO. Where else could a customer get that?”—Emmanouel Pilaris, general manager of Hardel Mutual Plywood, Chehalis, Wash.

• “Every company has principles and visions up on their walls, but the thing with Koch is we do live by them. It becomes a way of life, a way of doing business. It’s not all that difficult. A lot of it is basically how your parents tried to raise you.”—Clarence Young, vice president and general manager of OSB, Georgia-Pacific, on GP’s parent company Koch Industries

• “The challenge process, earning decision rights, the principle of entrepreneurship—I had never been given the leeway to think about business that way. But they’re also going to hold you accountable. At the same time you can go out and do some unique things, take some risks. We did a lot of that when we started up this facility.”—Tobey Elgin, director of OSB operations, GP, on re-starting the OSB mill in Clarendon County, South Carolina

• “It’s not just something we say. We live it. Our entire management team here lives it and I know upper management lives it as well.”—Robert Willett, technical manager, Martco Chopin plywood mill, on regularly receiving APA’s safety and health award

• “It was depressing to come by this plant every day for the local people. Once we announced it was coming back, there was lots of excitement, and lots and lots of applicants to go through. We’ve given them the confidence that we’re here to stay.”—Bryan Little, plant manager, Huber OSB, on re-starting the OSB plant in Spring City, Tenn. following more than six years of downtime

• “We will miss him, but I know that his legacy will live on in the hundreds of lives he has touched so deeply and will endure through the family business that is approaching its 100th anniversary. A tall tree has fallen in our forest products industry.”—Roy O. Martin III, president and CEO of RoyOMartin, on the death of his cousin Jonathan E. Martin, chairman of Martin Sustainable Resources

 

 

Latest News

Smartlam Installs Ledinek Glulam Line

Slovenia-based Ledinek has embarked on a significant expansion across the Atlantic by supplying a new glulam production line to SmartLam North America for SmartLam’s mass timber manufacturing operation in Dothan, Ala.

Weyerhaeuser Names Brian Chaney To Lead Wood Products

Weyerhaeuser Co. has appointed Brian Chaney as senior vice president of Wood Products. Chaney recently served as vice president of Engineered Wood Products and Innovation for the company, and will take over for Keith O’Rear, who retired June 3 and will serve as a strategic advisor to the company through the end of 2024.

Find Us On Social

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The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

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Panel World is delivered six times per year to North American and international professionals, who represent primary panel production operations. Subscriptions are FREE to qualified individuals.

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