New Projects Bring In The New Year

New Projects Bring In The New Year

Article by Rich Donnell,
Editor-In-Chief

Numerous mill projects are in the works in the U.S., but as we enter the new year we’re especially keeping our eye on four big ones, as in four new mills, two of which are on schedule to start up this year.

Winston Plywood & Veneer marches toward an April startup in Louisville, Miss. As of early December, both lathe lines were nearing mechanical completion, two existing dryers had been refurbished and wiring started, and a new USNR dryer was near mechanical completion. Two 40-opening press systems were in place (the mill will start with three with an allowance for a fourth). Construction areas expected to be completed early in the first quarter are a LogPro log processing system, block conditioning vats, and the layup line. The mill’s projected production capacity is 440MMSF annually with plans to top 500MMSF.

You may recall that in April 2014 a tornado destroyed an existing facility at Louisville. Winston Plywood & Veneer is an operating company of New Wood Resources LLC, which is owned by Atlas Holdings LLC.

Also as of early December, Swanson Group was erecting the building for its new plywood and veneer manufacturing facility in Springfield, Ore. A Raute dryer is planned for installation in January. Some limited layup is expected in April, just prior to the startup of a Meinan lathe. Company officials are en route to Japan in January for the factory acceptance test of the lathe system. They expect the plant to be completed by early fall of this year.

A catastrophe did in Swanson’s Springfield plant as well. Fire destroyed it in July 2014. Later, Swanson Group purchased the Olympic Panel Products overlay plant in Shelton, Wash. and has been operating it with plans to shut it down and move some machinery to Springfield.

Corrigan OSB, LLC has its air permit, is waiting on wetlands mitigation plan approval, is landscaping the site and has put up an administration building at its new OSB plant in Corrigan, Texas. Corrigan OSB is affiliated with Martin Companies, which operates an OSB plant in Oakdale, La. and a plywood mill in Chopin, La. The company expects the Corrigan plant to be operational in September 2017 with an annual capacity of 750MMSF.

Construction is scheduled to start this spring on Arauco’s new particleboard facility in Grayling, Mich. It’s expected to produce 424MMSF annually and operate a lamination facility as well. The company says its $325 million investment will include the largest continuous particleboard press in North America and one of the largest in the world. Arauco will select “the winner” of the continuous press order early this year. The plant is expected to start up in late 2018.

Many of these projects will be the subject of discussion at the upcoming Panel & Engineered Lumber International Conference & Expo, April 7-8, at the Omni Hotel at CNN Center in Atlanta, Georgia.

Where’s Fred? He’s Everywhere

Where’s Fred? He’s Everywhere

Where’s Fred? He’s Everywhere

Article by Rich Donnell, Editor-in-Chief, Panel World November 2015

One of the most frequently asked questions around our office is, “Where’s Fred?” We’re talking about Dr. Frederick T. Kurpiel, who is as well known on an international scale in the wood products industry as anybody. That’s saying something, but it’s true.

On page 12 of this issue we have an article on the Panel & Engineered Lumber International Conference & Expo, which will be held April 7-8 at the Omni Hotel at CNN Center in Atlanta, Georgia, USA. This will be the fifth PELICE since its inception in 2008. Panel World magazine along with Fred’s business, Georgia Research Institute, are the primary hosts of the event.

I would like to take credit for the idea of PELICE, but that honor goes to Fred. I believe it was during the IWF event in Atlanta in 2005 when Fred first approached me about collaborating on such an event. He believed, and I agreed, that the panel industry was lacking a conference that focused on mill operations. Existing conferences had become a little too academic, a little too abstract.

I had known Fred for some time, though I can’t quite recall when I met him. During his nearly 40-year career in the forest products industry, he has held positions with Masonite, American Plywood Assn., Coastal Lumber, Siempelkamp and Imeas, meanwhile receiving a Ph.D. from the Dept. of Forestry/Forest Products at the University of Idaho. He formed Georgia Research Institute as his consulting  and collaboration business.

Starting PELICE in 2008 was extremely difficult, given the economy, and 2010 and 2012 were pretty tough as well, before we found some breathing room in 2014. As for 2016, we shall see. But through them all, we’ve managed to fill the Omni Hotel ballroom each time with 75 exhibitors and attract 50 speakers while drawing several hundred international attendees.

A lot of credit goes to a lot of people for pulling PELICE together, but Fred is at the top of the list.

You may also be aware that Fred collaborates with us on the Timber Processing & Energy Expo, which will be held again next September 28-30 at the Portland Exposition Center in Portland, Ore. This will be our third TP&EE and it’s grown every year, with approximately 170 machinery exhibitors and several thousand in attendance.

Fred stays pretty busy for us as he bounces between PELICE and TP&EE. But he has a lot of teaching and consulting projects going on, too, which frequently take him overseas. That’s why when the email lines between us suddenly grow silent, the question persists: “Where’s Fred? Thailand? Malaysia? Italy?”

And then we’ll receive a photo from Fred like the one that appears here. “Oh look, Fred’s in China.” We discover that Fred has been in China doing consulting research on the panel industry, but fortunately for us has found some time to pull together a story on the Hubei BaoYuan OSB plant, which graces the cover of this issue.

So here’s to Fred, wherever he is.

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The Unexpected Mill Manager

The Unexpected Mill Manager

The Unexpected Mill Manager

Article by Jessica Johnson, Senior Associate Editor, Panel World, September 2015

Nick Bohlke is not what I expected when I walked into the door of M. Bohlke Veneer in Fairfield, Ohio and asked to see him. As I’ve learned navigating through this industry these past several years, it takes all kinds and preconceived notions is not the best way to go into a technical interview.

Still, I was taken aback. First, by his age. 25! Who is already a plant manager-turned president at 25? Second, once I found out his age, by his mature demeanor. This young man is going to be someone to watch in this industry. A graduate of the business school at Loyola University in Chicago, he has fresh ideas for M. Bohlke Veneer’s future. But it’s not just inside the front office where Bohkle feels comfortable. His knowledge of the machinery is well rounded.

Partly because Manfred Bohlke, owner of M. Bohkle Veneer and who is Nick’s grandfather, had Nick work daily in nearly every facet of the business before Nick assumed a management role.

Originally, Nick had no plans to enter the veneer business—going to school for general business administration. But after talking to his grandfather, Nick chose to step into the family business. First in the splicing plant, then the log yard, before finally spending time in the manufacturing plant; little by little he learned the ins and outs.

For some it wouldn’t be unrealistic to assume that the owner’s grandson, who has assumed the title of President of MB Manufacturing, the manufacturing arm of M. Bohlke Veneer, at age 25, would meet some resistance. Instead, walking through the mill with Bohlke, watching him greet people at various stages of the process, from the lift driver to folks on the clipping line, the employees genuinely like him.

It’s not hard to see that Bohkle’s warm but firm attitude is respected among colleagues. He will joke with you, but he’s definitely business-minded. As he says, there’s still some skin in the game for him and his family.

When I asked him about being the owner’s grandson and what he thought was important about his family’s business, he barely paused. He told me that one of the most important things about the business was that it is indeed still a family business. His grandfather still walks the halls all day, every day.

Some larger family businesses, Nick noted, gradually move away from the close-knit family business atmosphere and it’s usually okay; the customer base doesn’t notice a big change and the employees are still treated the same. With M. Bohkle Veneer, he says, as a medium sized private business, if they were to ever shift away from their current model, they would lose the personal touch, perhaps disrupt the organization and perhaps the supply chain. “Personal” is who they are.

On one hand, Nick is not just the owner’s grandson. On the other, he’s extremely proud of the fact that he is a member of his family’s impressive business, started in 1966 by his grandfather. At 25, as the story on M. Bohlke Veneer beginning on page 12 will make you aware, Nick has a lot to say grace over.

That Nick stayed with the family business is great news, not just for M. Bohlke Veneer, but for the wood products industry overall.

 

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New Projects Bring In The New Year

Keeping Up With Carbon Can Be Taxing

Article by Rich Donnell
Editor-in-Chief

Of course I understand the concerns of the wood products industry toward the new generation wood energy industry composed of industrial wood pellet and biomass power plants. Raw material is after all the lifeblood.

On page six I wrote a little bit about CPA’s annual spring meeting that concluded in early June and about the Biomass Carbon Neutrality Panel Discussion that occurred in the General Session on June 2. Of the four presenters, the villain in the mix—I say that with tongue-in-cheek—was Pete Madden, the new president/CEO of Drax Biomass.

The CPA crowd treated Madden quite cordially—many of them knew him from his wood products industry days; hey, the guy is a forester—but as Madden relayed some statistics on the volumes of woody biomass that will be processed at the two new Drax wood pellets plant in the South, then trucked and railed to the Drax port at Baton Rouge and shipped overseas to the Drax electricity generation plant in North Yorkshire, England, to be, dare I say it, “burned,” the collective silence was deafening.

As it was when Dave Tenny, president/CEO of the National Alliance of Forest Owners, said NAFO doesn’t worry about subsidization because it’s a fact of life. CPA members do—justifiably so—a slow burn (no pun intended) over the possibility that the renewable (wood) energy industry either here or abroad might be reaping a financial advantage because of some government’s “good” intentions.

I may have to side with Tenny on this one. It is a “renewable energy” world we live in, at least at the moment, and most politicians are going to ride that horse. Anyway, subsidization rears it heads all around us. Look at the number of MDF and particleboard mills in Canada, for example, which rely on chips and sawdust, which farther upstream came from the logs that the provincial governments set extremely low stumpage rates for—so low in fact that U.S. lumbermen have been contesting this form of Canadian subsidization for decades, because without the competitive cost of logs, Canadian softwood lumber undercuts prices for U.S. softwood lumber in U.S. markets. At least that’s one side of the story.

Another presenter was Laszlo Dory, outgoing chairman of the European Panel Federation. He provided some information on the Euro approach to renewable energy, but the one statement that really knocked my socks off was, “Compared to current coal-fired electricity plants in North America, wood biomass power plants emit up to 150% more climate disrupting CO2.”

Madden of Drax took exception to it, and said 150% was nowhere-in-the-ballpark close. Later on, I looked to see what the source was for this 150%, and it was Greenpeace Canada. When a panel industry spokesperson starts using Greenpeace as a source of information, I know the world is ending soon.

The other participant was Jim Bowyer of Dovetail Partners, who had a great presentation on the Forest Dynamics of Carbon. He made statements that you wish you could remember at the next dinner party, such as: “Emissions of CO2 from fossil fuel combustion, with contributions from cement manufacture, are responsible for more than 75% of the increase in atmospheric CO2 concentration since pre-industrial times.”

He also said that comparable peaks in carbon dioxide concentration and temperature over the last 400,000 years.

New Projects Bring In The New Year

A Record Issue, Another Ligna Friends At Coastal

A Record Issue, Another Ligna Friends At Coastal

Article by Rich Donnell, Editor-In-Chief, Panel World May 2015

It’s not often that an issue of Panel World surpasses 100 pages, but you’re holding one that has. Let’s give credit where credit is due: to our advertising sales team (Murray Brett, Tim Shaddick, John Simmons, Kathy Sternenberg), whose clients purchased more than 58 pages of advertisement. That, my friends, is a Panel World record. In fact 84 companies are running display advertisements in this issue.

In terms of advertising pages, the May issue has always been a good one for Panel World, at least every other year, because of the biennial Ligna Fair held in May in Hannover, Germany. Again this year we invited exhibitors at Ligna who also advertised in this issue to submit editorial and photographs on the products and technologies they’ll be promoting at Ligna. As a result, the Ligna Preview section runs from page 28 to page 74 and includes 48 companies who submitted 13,752 words of copy along with product photos.

Other magazines will have their own Ligna Preview section, but I’m not sure any of them have the range that Panel World has. Our section includes equipment and technology providers to the veneer, plywood, OSB, particleboard, MDF, laminates and value-added markets. If you take some time and read through this section you will be impressed by the variety of technologies, enlightened by the technologies themselves and intrigued by the different approaches these companies from throughout the world have taken to promote their products and systems.

For the record, this Ligna will be my 14th consecutive in attendance, dating back to the 1989 Ligna. Of course at the upcoming Ligna, as with the previous four, Panel World will be exhibiting in Hall 27, where most of the primary panel equipment manufacturers will be stationed. But for many Lignas I walked the floor with our international sales rep (since retired), Alan Brett, while we used a nearby eatery as our makeshift office. The panel equipment companies were in Hall 2 in those days. But don’t get me started on old Ligna stories…

As important as the Ligna show is to this issue, so is our cover story, the Coastal Forest Products softwood plywood plant in Chapman, Ala. It’s a remarkable comeback story for this mill, which was hanging on by a thread (some of its beams indeed were) when Coastal purchased it in 2009.

My hosts for the visit to the plant were CEO Travis Bryant and VP of Manufacturing Jim Pattillo. Jim reminded me that he was the general manager of the Potlatch plywood mill at St. Maries, Idaho when Panel World visited and did an article on the mill in the November 1993 issue.

By the way, the subject came up during my visit to the Chapman plant as to when the original owner Union Camp built it. After a little digging around in my office I found a USDA Forest Products Lab report on the wood-based panel sector in the U.S. that was released in 1997. The report revealed that the Chapman plywood mill’s first year of production was in 1967. Of the first wave of 30 or so southern pine plywood mills to start up in that 1964-1967 range, the Chapman mill had the second most production capacity out of the gate (106MMSF), behind one of the GP mills at Crossett, Ark. (115MMSF).

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New Projects Bring In The New Year

You’re Not Seeing Double, Two New Plywood Mills Planned

You’re Not Seeing Double, Two New Plywood Mills Planned

 

Article by Rich Donnell, Editor-In-Chief, Panel World March 2015

In our previous issue, in this space, managing editor Dan Shell wrote about Swanson Group’s pending decision on whether to rebuild a veneer and plywood mill in Springfield, Ore. at the site of the company’s plywood mill that was destroyed by a mid-summer fire. Shell, who travels extensively in the Northwest and had written about the Springfield mill a few years ago following a major modernization, emphasized that Swanson Group is one of the panel and lumber industry’s most vibrant companies, and has a history of making the right decisions.

Shortly before this issue went to press, Swanson Group CEO Steve Swanson informed us that they would indeed rebuild the facility. You can read more of the details on page 6. What those details don’t include is the collective sigh of relief from the local community and its families, and no doubt Swanson himself.

It might have been the very same day that we heard that Winston Plywood & Veneer will build a new plywood mill on the same “pad” where an idled facility in Louisville, Miss. had been destroyed by tornado last April. Winston Plywood & Veneer is an affiliate of New Wood Resources, which is an affiliate of Atlas Holdings. This is basically the same management that “turned around” plywood mills in Moncure, NC and Chester, SC before selling them to Boise Cascade in 2013, and it is New Wood Resources that purchased and is refurbishing the Omak Wood Products plywood mill in Omak, Wash. and also operates the specialty overlay plywood manufacturer Olympic Panel Products in Shelton, Wash.

The Winston mill is thinking about 400MMSF annual capacity down the road, no small potatoes.

Interestingly, both the Springfield, Ore. and Louisville, Miss. sites were once plywood mills built by Georgia-Pacific in the 1960s.

The point of this column though comes in the form of a question: When was the last time this magazine announced in the same issue that two plywood mills were going to be built?

Obviously these companies would not be proceeding if they didn’t possess some degree of confidence in the building marketplace of the near (and maybe long range) future. Elsewhere in this issue you’ll see that housing starts in 2014 barely topped 1 million for the first time since 2007, and the experts are predicting maybe a 20% increase this year. So there is something to be optimistic about, and while Swanson and Winston have announced the super projects, they’re by no means the only plywood mills taking some course of upgrade action.

Of course, as we’ve stated before, 1 million housing starts isn’t 2 million, nor even 1.5 million. Which brings us to another question: Is our industry ready for 1.5 million, much less 2? I hope we get to find out.

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Number Nine Was Very Fine Article by Rich Donnell, Editor-in-Chief, Panel World May 2024 Article by Rich Donnell, Editor-in-Chief, Panel World...

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The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

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Panel World is delivered six times per year to North American and international professionals, who represent primary panel production operations. Subscriptions are FREE to qualified individuals.

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