July 2023

July 2023

July 2023

Cover: Simsboro Still Gets It Done For Roseburg

SIMSBORO, Louisiana – If you want to see a plant that can survive, you’re looking at it. Nestled off I-20, in a town so small the state of Louisiana calls it a village (the 2021 population estimate was 791) there runs a particle-board plant—first built by Willamette in 1971, assumed by Weyerhaeuser in 2001 as part of the Weyerhaeuser purchase of Willamette, then Flakeboard purchased it in ’06 (installing a melamine lamination line in 2009), and then sold to current owner Roseburg in 2011 as the Oregon-based company expanded east.

Inside This Issue

TAKING STOCK: . . . And Back In The U.S.

As has often been the case in my previous trips there, perhaps the leading topic of conversation at the Ligna show in Hannover, Germany in mid-May was the status of multiple new projects back in the United States, such as Roseburg’s new MDF plant in Oregon, Kronospan’s new OSB plant in Alabama, Hood Industries’ new softwood plywood mill in Mississippi and the discussion landed on some rumors that had been percolating.

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Article by Rich Donnell, Editor-in-Chief, Panel World

UPDATE
World Stage For Wood Products Industry Lives Up To Hype At Ligna 2023 In Germany

HANNOVER, GERMANY – Numerous machinery and technology companies in the structural and non-structural wood-based panel industry exhibited at Ligna 2023 held May 15-19, and they were part of a larger event that covered the entire range of forest products production from forestry to windows, as 1,300 companies from 50 countries exhibited, attracting 80,000 visitors from 160 countries, with everyone excited to be there following the missed 2021 event due to the virus.

Look for continuing coverage of developments at Ligna in the upcoming issues of Panel World.

Article by Rich Donnell, Editor-in-Chief, Panel World

FIRE TECH

EDITOR’S NOTE: The following companies submitted editorial profiles to complement their advertisements placed in Panel World July 2023.

  • Clarke’s PyroGuard
  • CMC Texpan
  • Electronic Wood Systems (EWS)
  • Fagus GreCon
  • Firefly
  • FLAMEX
PROJECTS
  • Hood Orders Westmill Dryers
  • Hood Taps Altec For Green End
  • Thebault Orders LVL Plant From Raute
  • Latvijas Finieris Plans Expansion
  • Barlinek Gears Up With Hymmen Line
  • Lumin Announces New Plywood Mill
  • New MDF Plant Comes On Fast
  • KEAS Starts Andritz Fiber Line
  • Ethanol Firm Processes Straw
CLIPPINGS
  • Luoma Announces Retirement
  • Norm Voss Receives CPA Landry Honor
  • CPA Recognizes Safety Leaders
  • Wood Turbines Will Use LVL
  • Egger Touts Recycling Center
  • ADMARES Plans Housing Factory
  • Universities Receive Mass Timber Grant
SUPPLY LINES
  • WMF Returns September 5-8
  • Westmill Going Strong At 48 Years

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Simsboro Still Gets It Done For Roseburg

Article by Jessica Johnson, Senior Editor, Panel World

SIMSBORO, Louisiana – If you want to see a plant that can survive, you’re looking at it. Nestled off I-20, in a town so small the state of Louisiana calls it a village (the 2021 population estimate was 791) there runs a particle-board plant—first built by Willamette in 1971, assumed by Weyerhaeuser in 2001 as part of the Weyerhaeuser purchase of Willamette, then Flakeboard purchased it in ’06 (installing a melamine lamination line in 2009), and then sold to current owner Roseburg in 2011 as the Oregon-based company expanded east. Since then, Roseburg has continued to run the operation, called Simsboro Composites, with consistency and upkeep.

Current Plant Manager Cody Clark says production capacity is holding steady at 240-260MMSF, but could jump to 300MMSF with a few equipment changes that the team is currently looking at. “Not major changes,” he adds. “But definitely some investments if we choose to go that route.”

Perhaps the most important investment of all has been the emphasis on safety. Clark and Safety Professional Klay Koonce point to the operation’s 0.0 DART rate for the past 18 months. DART was developed by OSHA to provide a better idea of the impact of an employee situation. DART stands for Days Away, Restricted, or Transferred.

Koonce, who has worked at the Simsboro faciliy for a decade, says that it is easy for companies and facilities to say they put safety as a priority. At Roseburg, it is a value. “You can tell that on the floor, seeing improvements, that we are really putting safety as a top value. That goes a long way, a company that is willing to take care of you, and make sure you go home safe to your family at the end of the day. That is not a bad place to be,” Koonce says.

Clark agrees that by really pushing the value of safety, and not just giving it lip-service, has also improved the mill’s run rate—hitting production numbers that haven’t been see, ever. “Safe mills are mills that run well,” he says. “We are exceeding plans for production, having just sat a new weekly record.” Weekly targets aren’t the only thing being exceeded. One day, three different machine centers produced more than 1MMSF. Safe and happy Team Members work with pride, and that translates to increased performance.

“Any mill can get lucky in one week, but the way we’ve been running the last several months is astonishing,” Clark adds.

The key for Koonce is that he and the safety committee have been intentional with their behavior-based safety conversations and changes. He admits it has taken a while to get where they are now, but the mindset of Team Members has definitely changes. Safety meetings went from just grabbing pizza and talking, to tackling problems head on: Walking the floor as a committee and identifying potholes to repair; ladders that need to be replaced; adding machine guarding; housekeeping; fall protection; fire protection systems and more.

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Timberlab Opens Glulam Facility

Timberlab Opens Glulam Facility

Timberlab, a nationwide provider of mass timber systems, is opening its second glued laminated timber fabrication facility in Greenville, SC. Timberlab’s goal is to provide the Eastern U.S. with a more regional platform for a sustainable, low-carbon building material and accelerate the mainstream adoption of mass timber construction to benefit the planet and its people.

The newly renovated 75,000 sq. ft. East Coast facility began operations in April and expects to be at full capacity by the second quarter of 2024. Staffed by 30 manufacturing and timber professionals, the Timberlab facility is the largest of its kind planned in the region, according to the company. The facility is equipped to produce an estimated 1MMSF annually once at full capacity.

“Greenville was selected due to its close proximity to an abundance of southern yellow pine that is durable, renewable, and fast-growing and—mainly because of that—has emerged as the species of choice for producers east of the Mississippi River,” says Manufacturing Director Jared Revay. “There are a significant number of glulam producers throughout the Southeast who need a value-add partner, like Timberlab, in order to fully participate in the commercial, prefabricated mass timber industry. As we saw in the Pacific Northwest, our Eastern U.S. manufacturing center is expected to positively impact the Southeast with an expanded supply chain.”

The company notes that in the past five years, the number of projects incorporating mass timber has doubled every two years, and this trend is expected to continue for the next 15 years. Timberlab expects the adoption rate in key areas along the Eastern seaboard to outpace this projection. Glulam columns and beams for the University of Arkansas’ Institute for Integrative and Innovative building in Fayetteville, Ark. will be the first components fabricated in the East Coast facility.

“There is an existing network of timber suppliers and glulam manufacturers in the Southeast that have been operating for decades with limited opportunities to deploy their product,” says Timberlab President Chris Evans. “The CNC fabrication is currently the significant pinch point in the mass timber supply chain and where Timberlab will make a tremendous impact not only for suppliers but also in the adoption of this sustainable building system.”

Timberlab opened its first location in Portland, Ore. in 2020 where it annually produces 800,000 sq. ft. of fabricated glulam components. By replicating its successful West Coast business model, the East Coast facility will support the Southeast’s trajectory as a new regional powerhouse for mass timber construction.

“Our intention is to expand the supply chain and, thereby, reduce the cost of mass timber structures, ultimately promoting the deployment of timber for commercial buildings along the Eastern seaboard, particularly in the office, multifamily, civic, and higher education sectors,” Evans says.

In addition to its custom fabrication services, Timberlab also dedicates a team to pursue mass timber innovation and research. The firm partners with Clemson University and other universities as well as the U.S. Forest Service to advance the adoption of mass timber construction. Areas of focus have included fire testing, vibration testing, and seismic load testing for tall timber buildings.

Timberlab expects to tap local trade schools, community colleges, and universities to fulfill job opportunities, offering new career paths in engineering and fabrication. The company will employ up to 30 prefabrication and shop technicians, CNC machinists and programmers, and operations positions. In addition to engineers and fabricators, Timberlab’s robust construction crews travel nationally to install the firm’s mass timber structures. “A key to our success in this industry is that our team is vertically integrated,” Revay adds.

Timberlab evolved from Swinerton, a leading general contractor with offices across the country and early adopters and innovators of mass timber construction.

Latest News

Jim Herold Retires From Rainier Veneer

Rainier Veneer, Inc., Spanaway, Wash., announced that Plant Manager Jim Herold retired the first of June after 25 years as manager. Previously Herold worked at Roseburg Forest Products where he was plant manager of the Dillard plywood mill. He began his career at RFP after graduating from Oregon State University in 1974…

West Fraser Announces Senior Leadership Transition Plan

Hank Ketcham, Chairman of West Fraser’s Board of Directors, announced that Ray Ferris, current West Fraser President and Chief Executive Officer, plans to retire on December 31, 2023. Ferris has been with West Fraser for over 26 years in increasingly senior positions culminating in his appointment as President and Chief Operating Officer in 2018 and as a director of the Company in 2019…

. . . And Back In The U.S.

Article by Rich Donnell, Editor-In-Chief, Panel World July 2023 – As has often been the case in my previous trips there, perhaps the leading topic of conversation at the Ligna show in Hannover, Germany in mid-May was the status of multiple new projects back in the United States, such as Roseburg’s new MDF plant in…

Dale Brown Becomes USNR CEO

Wood Technologies International announced that President Dale Brown has been appointed CEO of the company, succeeding Craig Tompkins who now serves as a Strategic Advisor to the Board of Directors of Wood Technologies. “We are proud to have Dale step into this role after eight years of leadership at…

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Luoma Announces Retirement

Luoma Announces Retirement

Luoma Announces Retirement

Longtime executive and manager in the wood products industry, for years with LP, Brian Luoma announced he is retiring at the end of 2023 from his position as president and CEO of The Westervelt Co.

Luoma joined Alabama-based Westervelt as president and CEO in 2017, and has been instrumental in the company’s expansion of its lumber and timberlands divisions.

Prior to coming to Westervelt, Luoma worked in various capacities for Louisiana-Pacific for nearly three decades. He led LP’s EWP division for nearly 10 years and also headed its siding division.

Current Westervelt COO Cade Warner will succeed Luoma. Warner joined Westervelt in 2017 and has held roles in strategy and planning, sustainability and continuous improvement.

Luoma comments, “I am so blessed to have had a long and fulfilling career in the best industry in the world. Nancy and I will cherish all of the friendships we have made all over the industry. Friendships that will last a lifetime. We appreciate our time at LP and all of the great people there. Our time at Westervelt literally changed our lives. The people at Westervelt are in a league of their own. I am very proud of the next generation of leadership that will take the company to a new level. This is the right time for me and for Westervelt.”

From Fort Bragg, Calif., Luoma’s first job for LP, while attending college, was as an assistant log scaler in the log yard at the LP stud mill in Fort Bragg. He worked for LP each summer during college, and LP moved him into the woods as a forestry technician, laying out roads and timber harvesting plans.

Luoma graduated in Forestry from Humboldt State University in 1986. He became timberlands manager for LP in northern California, then was wood procurement manager for the Western Region. He later led LP’s Northern Operations OSB group out of Hayward, Wis., before moving to LP headquarters in Nashville as head of forestry and wood procurement and ultimately being promoted to head up engineered wood products and then siding operations.

Luoma plans to move back to Tennessee, where his children and grandchildren reside and where he has recently purchased a house in Murfreesboro.

“My wife told me I could go wherever I want but that she’s going to Tennessee. I decided I better go to Tennessee!” Luoma says tongue-in-cheek.

Latest News

Egger Starts Up Saturation Line

Wood-based materials manufacturer, Egger Wood Products, recently completed construction of a $22 million decorative paper saturation line at its Lexington, NC facility. The new line will infuse decorative papers with resin adhesive necessary for…

Acres Partners With Forisk

Acres, a data-driven land research platform that supports fast, informed decision making, is partnering with Forisk Consulting, a leader in analyzing timber markets and wood baskets, to visualize timber data for both companies’ clients. This collaboration…

Velarde Joins AFRY Team

AFRY Management Consulting has announced that Guillermo Velarde will lead the Wood Products and Surfaces Team in North America. Guillermo has been named a Principal Consultant at the AFRY’s New York office. He has more than 15 years of…

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Huber Takes Another Swing

Huber Takes Another Swing

Huber Takes Another Swing

Huber Engineered Woods LLC (HEW), a subsidiary of J.M. Huber Corp., plans to build a new oriented strandboard (OSB) facility in Shuqualak, Noxubee County, Miss. The plant will increase the company’s production of its ZIP System and AdvanTech structural panels, while providing more than 150 direct new jobs.

“After considering multiple locations for what will be our most efficient and sustainable facility, we have decided to invest in and partner with Shuqualak, Mississippi, and the broader Noxubee County region,” HEW President Brian Carlson comments. “We will build a world-class workforce by leveraging the diverse talent in the surrounding communities. In line with our commitment to sustainability and environmental stewardship, we have already started our permitting process in Mississippi.”

The Shuqualak location will be HEW’s sixth OSB mill in the U.S.

“Huber Engineered Woods is committed to meeting demand for customers, and we are excited to do so in a state with a rich history of sustainable forestry and wood products manufacturing,” Carlson adds. “Our mill will create a market for the abundant supply of smaller diameter timber, creating environmentally focused efficiencies.”

The new facility, reportedly a $418 million investment, will be located on 551 acres and will feature some of the most advanced processes and technologies available for manufacturing operations. Initiation of project construction is pending various federal, state and local permits as well as economic development incentive approvals and/or processes.

Mississippi Development Authority is providing assistance for infrastructure needs. MDA also certified the company for the Advantage Jobs Rebate Program, which is designated for eligible businesses that create new jobs exceeding the average annual wage of the state or county in which the company locates or expands.

In March, the U.S. Army Corps of Engineers and the Mississippi Dept. of Environmental Quality released a joint public notice for Huber’s application for a permit pursuant to the Clean Water Act, and in May MDEQ released a Large Construction Notice of Intent under the Large Construction General Permit applied for by Huber at Shuqualak.

Huber had planned to build its sixth OSB plant in Cohasset, Minn., but after experiencing constant entanglements in the process from governing authorities, including a Minnesota Court of Appeals decision that would have caused further delay in the construction of the $440 million plant, Huber opted to pull out of the project and begin looking elsewhere.

Huber proposes to purchase stream and wetland credits from an approved mitigation bank for the Mississippi project.

Huber had announced in June 2021 its plan to build an OSB plant on nearly 200 acres at Cohasset. But in a ruling on an appeal from the Leech Lake Band of Ojibwe (its reservation was a mile from the proposed plant) and the Minnesota Center for Environmental Advocacy, the court of appeals said the Cohasset city planners’ earlier decision to only require an Environmental Worksheet Assessment (EAW) of the project, and not require a more detailed Environmental Impact Statement (EIS) needed to be re-addressed by the city because of issues involving several acres of two public waters wetlands. The court said such wetlands were accorded greater protection under state law.

Huber operates OSB facilities in Maine, Georgia, Virginia, Tennessee and Oklahoma.

Latest News

Jim Herold Retires From Rainier Veneer

Rainier Veneer, Inc., Spanaway, Wash., announced that Plant Manager Jim Herold retired the first of June after 25 years as manager. Previously Herold worked at Roseburg Forest Products where he was plant manager of the Dillard plywood mill. He began his career at RFP after graduating from Oregon State University in 1974…

West Fraser Announces Senior Leadership Transition Plan

Hank Ketcham, Chairman of West Fraser’s Board of Directors, announced that Ray Ferris, current West Fraser President and Chief Executive Officer, plans to retire on December 31, 2023. Ferris has been with West Fraser for over 26 years in increasingly senior positions culminating in his appointment as President and Chief Operating Officer in 2018 and as a director of the Company in 2019…

. . . And Back In The U.S.

Article by Rich Donnell, Editor-In-Chief, Panel World July 2023 – As has often been the case in my previous trips there, perhaps the leading topic of conversation at the Ligna show in Hannover, Germany in mid-May was the status of multiple new projects back in the United States, such as Roseburg’s new MDF plant in…

Dale Brown Becomes USNR CEO

Wood Technologies International announced that President Dale Brown has been appointed CEO of the company, succeeding Craig Tompkins who now serves as a Strategic Advisor to the Board of Directors of Wood Technologies. “We are proud to have Dale step into this role after eight years of leadership at…

Find Us On Social

Newsletter

The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

Subscribe/Renew

Panel World is delivered six times per year to North American and international professionals, who represent primary panel production operations. Subscriptions are FREE to qualified individuals.

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48 Years Of Westmill & Still Going Strong

48 Years Of Westmill & Still Going Strong

48 Years Of Westmill & Still Going Strong

Established in 1975, Victor Crondahl started Westmill Industries supplying parts and equipment to the Canadian plywood manufacturing industry. Now, nearly five decades later Westmill continues to grow under its current owner, Mike Crondahl, son of the founder.

Westmill has become a world leader in the design and manufacture of veneer drying equipment and technologies. Twenty-five years after Westmill installed the plywood industry’s first insulated stainless dryer floor under an existing dryer, a practice that is now standard worldwide, Westmill continues to grow and achieve milestones such as currently building the largest veneer dryer in the world.

After having been awarded many important veneer dryer patents over the past 20+ years, today Westmill remains most proud of receiving both the prestigious Innovator of the Year and the Supplier of the Year awards from the EWTA.

“To all our friends and customers worldwide, thank you for entrusting us with your dryer needs and for helping us grow!” comments Mike Crondahl, Owner/President.

Latest News

Godfrey Forest Products Announces New OSB Mill For Maine

Godfrey Forest Products Announces New OSB Mill For MaineBy Rich Donnell     Godfrey Forest Products, with multi-investor backing, has announced plans to build an 800MMSF annual production capacity brownfield oriented strandboard (OSB) plant in Jay, Maine, at the site...

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The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

Subscribe/Renew

Panel World is delivered six times per year to North American and international professionals, who represent primary panel production operations. Subscriptions are FREE to qualified individuals.

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