First Southeast U.S. CLT Plant Announced

From: Panel World Editors

International Beams plans to build the first cross-laminated timber production facility in the Southeastern U.S. in Dothan, Ala. A 227,000 square foot facility, a vacated GE plant, will be the manufacturing site for the company’s two new products, MAX-CORE CLT and MAX-CORE GLULAM.

International Beams, which has EWP (LVL, I-joist and rimboard) manufacturing facilities in Quebec and Ontario and is headquartered in Sarasota, Fla., was approved to receive tax incentive abatements for 10 years by the state of Alabama and the Houston County and 20 years by the city of Dothan.

Additionally, the Commission approved appropriating $632,000 to the Industrial Development Board of Dothan to meet obligations with the Alabama Municipal Electric Authority to facilitate the IB XLAM USA project.

Freres Lumber’s Massive Plywood Panels Receive Big Grant

A $250,000 grant from the U.S. Forest Service will help Freres Lumber Co. bring its veneer-based massive plywood panels to the market.

Announced late last year, Freres Lumber says its massive plywood panels (MPP) could be used for floors and walls in multi-story commercial buildings, and they could be made to order. Freres hopes its panels will revolutionize the construction industry.

“We were recently informed that our mass plywood plant was named the Forest Service’s top project in the U.S.,” Freres executive VP Rob Freres said. “This was a competitive process with 114 grant applications submitted for consideration.”

Designed to be an alternative to cross-laminated timber, Freres’ massive panels can be as much as 12 feet wide and 2 feet thick. Freres says there are many potential benefits.

Structures made of MPP could be made in days instead of months, says Freres, and use 20-30 percent less wood than cross-laminated timber. The lightweight nature of MPP could reduce truckload transport costs. Large format panels could be manufactured at a facility to include window, door, and all other required cut-outs – minimizing waste and labor on the job site.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/panel-supply/freres-lumbers-massive-plywood-panels-receive-big-grant

Community Reinvestment

Community Reinvestment

Article by Dan Shell,
Managing Editor

Covering the Winston Plywood & Veneer story as Panel World has ever since the original project was announced, well before the “tornado that changed everything” on April 28, 2014, seeing the project come to fruition after rising from ruins is gratifying—and one more in a line of stories PW has done that document panel industry reinvestment and renewal following fires primarily, but also other disasters such as the tornado that struck Louisville, Miss. three-plus years ago.

Past stories of large rebuilds or investment include Boise Cascade’s major rebuild following a fire at its large Medford, Ore. plywood facility, and Murphy Co. rebuilding with a state-of-the-art LVL plant in Sutherlin, Ore. following a disastrous fire in 2005. And after visiting Winston Plywood & Veneer in late spring, Panel World is also looking forward to touring Swanson Group’s new plywood facility now in startup in Springfield, Ore. following a devastating July 2014 fire.

In Mississippi, economic development officials touted the teamwork that developed as the rebuilding project came to life. Glenn McCullough, executive director for the Mississippi Development Authority, noted that “Winston Plywood and Veneer is creating a model for manufacturing across the state, the country and world. They understand it takes quality people, quality products, great teamwork and planning.”

Indeed, Winston Plywood & Veneer has received a national award for its economic impact and projected impact on Louisville and Winston County. The mill is one of 15 recipients of the 2016 Corporate Investment and Community Impact Award, which is presented by Trade and Industry Development magazine.

The site selection publication credited the company for its work to reopen the plywood mill in Louisville and making the commitment to reinvest in the facility and the community. The plant will ultimately employ more than 300, and built-in extra capacity that can be brought on line as needed is enough to make the facility one of the largest North American plywood plants.

Winston Plywood & Veneer shipped its first product in November 2016 but held a “grand reopening” ceremony this past April.

“When we broke ground here two years ago, in the aftermath of a devastating storm, we said we would stay the course until we delivered and opened the finest plywood mill in North America. I am very proud to say today that we have kept that commitment, and that the future for this business is bright,” said Andrew Bursky, Chairman and Co-Founder of Atlas Holdings LLC, the parent company of New Wood Resources LLC, owner of Winston Plywood & Veneer.

And while rebuild stories like Boise at Medford, Murphy’s LVL plant and Winston Plywood & Veneer get many of the headlines, dozens of similar stories abound in the panel industry of companies reinvesting after smaller fires or accidents, upgrading operations and emerging better than before.

In each case, there’s a grateful and usually cooperative local community that has worked in any number of ways to keep from losing good jobs and facilities that have a jobs multiplier effect considering the additional businesses that supply or otherwise serve a panel mill.

Of course, the numbers have to make sense to make reinvestment a reality. (A good local wood basket always helps.) And there are any number of unique factors surrounding every mill rebuild decision. But to see such a cooperative effort among state and local communities to sustain the Winston Plywood & Veneer project is a welcome sight indeed.

Good Earth Project Gets ‘New Life’

Good Earth Project Gets ‘New Life’

Good Earth Project Gets ‘New Life’

 

A new investors group that has taken over daily operations of Good Earth Power AZ is seeking to ramp up the company’s execution of a far-reaching Forest Service stewardship contract that sought to thin or otherwise treat 300,000 acres in 10 years beginning in 2012, but has barely covered 10,000 acres in the five years since.

Another new look—aiming to give the effort a fresh start—is a company name change from Good Earth Power to NewLife Forest Products.

The project encompasses the Coconino, Kaibab, Apache-Sitgreaves and Tonto national forests and their ponderosa pine stands, and comes on the heels of years of devastating wildfires.

After a group of investors stepped in to take operational control of Good Earth at the end of 2016, a recent report says the investors are making multiple changes to increase output and completion of “task order” activities that accompany specific on-ground projects.

One key is to pursue a less vertically-integrated business model and work more with outside contractors as opposed to owning timber harvesting, chipping or trucking capacity, for example. Already the company has announced a partnership with major Phoenix-based trucking firm Knight Transportation, and foresters are looking to bring in experienced loggers from the Pacific Northwest to add to harvesting capacity.

In addition, NewLife Forest Products is planning a new small log mill that will help reduce chip production, plus adding a composting operation to help increase overall biomass utilization.

Withered and non-existent forest products industry infrastructure in the region has hampered the project from the beginning due to a lack of markets for the large volume of logs and especially biomass coming off thinning and other stewardship activities.

Recently, the company’s Heber, Ariz. sawmill was closed for renovations to increase log-processing capacity and was reportedly re-starting operations in mid June. Meanwhile, the new small log project replaces a mill previously planned for Williams, Ariz. that never got off the ground.

In the meantime, hog fuel and chips are going to Gro-Well, a soil additive company, and the biomass-powered Novo Power plant.

With such lofty goals to reduce fire risk on millions of acres across Arizona, the first major contract for the Forest Service’s (FS) Four Forests Restoration Initiative has a rocky history:

First, the FS in 2012 awarded the contract to a Montana-based firm with little experience over a local group seeking to build an OSB plant to utilize the small diameter material. Yet Pioneer Forest Products could never gain financing for its plans to build a cutting mill and small log facility along with biofuel plant.

In 2013 the contract was transferred to Good Earth Power, a company with even less experience, and overall operations have suffered since as Good Earth sought to establish markets and outlets for logs and biomass. The Campbell Group was brought in to aid procurement, but that relationship soured into a lawsuit, and Good Earth was the subject of 20-plus complaints received by the FS about late payments a and non-payments.

NewLife Chief Operating Officer Bill Dyer says the company can’t change what has happened in the past but is looking to make it right and move forward. According to Dyer, tactical execution has been lacking in operations. “What we’re trying to do is bring tactical execution to the project,” he says.

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CalAg Rice MDF Plant Is A Go

CalAg Rice MDF Plant Is A Go

 

The CalAg rice straw-based medium density fiberboard plant is becoming a reality. CalPlant I, as it is called, has completed and closed financing for a $315 million plant to be built in Willows, Calif. with a production capacity of 140MMSF (3/4 in. basis) and a startup goal of late 2018.

The project has been in the works for more than 20 years, since the principals first shipped California grown rice straw to England for testing. Since then, the endeavor experienced a series of “almosts,” until the recent successful financing, which includes $228 million of tax-exempt private activity revenue bonds priced through the California Pollution Control Financing Authority, and $87 million cash equity.

A group of minority investors includes a subsidiary of Teachers Insurance and Annuity Association of America, Columbia Forest Products, the German-based machinery manufacturer Siempelkamp, CalAg LLC and a range of other investors.

The project stems from state legislation in 1991 that prohibited farmers from burning rice straw, the waste product of rice harvesting. Smoky haze had become an issue in the region.

CalAg President Jerry Uhland, a rice farmer, joined a small venture formed by another agriculture man, Jim Boyd, in 1996 that began researching rice straw-based MDF. They were soon joined by Les Younie, who had worked in wood products operations, and who today remains Vice President of Manufacturing.

The project is expected to bring several environmental advantages including water use reduction, methane emissions reduction, fungicide and chemicals reduction. And obviously it provides a new recycling market for roughly 275,000 tons of rice straw annually.

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Find Us On Social

Newsletter

The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

Subscribe/Renew

Panel World is delivered six times per year to North American and international professionals, who represent primary panel production operations. Subscriptions are FREE to qualified individuals.

Advertise

Complete the online form so we can direct you to the appropriate Sales Representative. Contact us today!