Roseburg Plywood Mill Adds Wireless Alerts To Improve Safety

Roseburg Plywood Mill Adds Wireless Alerts To Improve Safety

The Roseburg Forest Products softwood plywood mill in Coquille, OR is a massive facility – 700,000 square feet –  with lots of moving parts. Logs entering one end of the plant are formed into finished plywood through a largely automated production process. Safety is a major concern – whether it is employee safety or the ever-present threat of fire. A new system of wireless alerting transmitters is enhancing safety and improving response times for electricians and millwrights, thus improving efficiency.

The Roseburg plant has long been a staple in the community. It is common for generations of family members to work here, creating a real sense of community. So safety isn’t just a buzzword. It’s personal. To speed the response to an emergency the company previously relied on a system of 4 hard-wired call buttons scattered throughout the plant.

These featured two separate buttons – one for “man down” – indicating an injury on the plant floor, or “fire” – for a fire. The hard-wired boxes provided a means of alerting radio-equipped personnel to emergencies – but only when they were operational, which as they aged was rather hit or miss. Clearly, something had to be done.

“We knew we had to make a change” said plant Technical Manager Pete Carter, “because if one of these boxes went down, then the whole system was down.” The outage might be minor, requiring only a few hours to fix, or it could be major, taking the system out of commission for two weeks or more. To complicate matters, the company that manufactured the original system, Murphy’s Law, has since gone out of business, and no longer supports the equipment.

From Woodworking Network: woodworkingnetwork.com.

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The Unexpected Mill Manager

The Unexpected Mill Manager

The Unexpected Mill Manager

Article by Jessica Johnson, Senior Associate Editor, Panel World, September 2015

Nick Bohlke is not what I expected when I walked into the door of M. Bohlke Veneer in Fairfield, Ohio and asked to see him. As I’ve learned navigating through this industry these past several years, it takes all kinds and preconceived notions is not the best way to go into a technical interview.

Still, I was taken aback. First, by his age. 25! Who is already a plant manager-turned president at 25? Second, once I found out his age, by his mature demeanor. This young man is going to be someone to watch in this industry. A graduate of the business school at Loyola University in Chicago, he has fresh ideas for M. Bohlke Veneer’s future. But it’s not just inside the front office where Bohkle feels comfortable. His knowledge of the machinery is well rounded.

Partly because Manfred Bohlke, owner of M. Bohkle Veneer and who is Nick’s grandfather, had Nick work daily in nearly every facet of the business before Nick assumed a management role.

Originally, Nick had no plans to enter the veneer business—going to school for general business administration. But after talking to his grandfather, Nick chose to step into the family business. First in the splicing plant, then the log yard, before finally spending time in the manufacturing plant; little by little he learned the ins and outs.

For some it wouldn’t be unrealistic to assume that the owner’s grandson, who has assumed the title of President of MB Manufacturing, the manufacturing arm of M. Bohlke Veneer, at age 25, would meet some resistance. Instead, walking through the mill with Bohlke, watching him greet people at various stages of the process, from the lift driver to folks on the clipping line, the employees genuinely like him.

It’s not hard to see that Bohkle’s warm but firm attitude is respected among colleagues. He will joke with you, but he’s definitely business-minded. As he says, there’s still some skin in the game for him and his family.

When I asked him about being the owner’s grandson and what he thought was important about his family’s business, he barely paused. He told me that one of the most important things about the business was that it is indeed still a family business. His grandfather still walks the halls all day, every day.

Some larger family businesses, Nick noted, gradually move away from the close-knit family business atmosphere and it’s usually okay; the customer base doesn’t notice a big change and the employees are still treated the same. With M. Bohkle Veneer, he says, as a medium sized private business, if they were to ever shift away from their current model, they would lose the personal touch, perhaps disrupt the organization and perhaps the supply chain. “Personal” is who they are.

On one hand, Nick is not just the owner’s grandson. On the other, he’s extremely proud of the fact that he is a member of his family’s impressive business, started in 1966 by his grandfather. At 25, as the story on M. Bohlke Veneer beginning on page 12 will make you aware, Nick has a lot to say grace over.

That Nick stayed with the family business is great news, not just for M. Bohlke Veneer, but for the wood products industry overall.

 

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PELICE Will Address Greenfield Projects

PELICE Will Address Greenfield Projects

Organizers of the 2016 Panel & Engineered Lumber International Conference & Expo have announced several keynoters from the structural panel segment of the industry. Keynoters from the non-structural composite side will be announced soon.

The fifth biennial PELICE will be held April 7-8, 2016 in the Grand Ballroom North of the Omni Hotel at CNN Center in Atlanta, Georgia, USA. Hosted by Panel World magazine, PELICE in 2014 attracted 420 industry professionals who enjoyed 10 keynote presentations as well as forecasts and technical presentations delivered by 45 industry experts, supported by 75 equipment and technology companies that exhibited in the Ballroom.

PELICE will be immediately preceded by the fourth biennial Wood Energy Conference & Expo on April 5-6.

“The 2014 PELICE was refreshing because it was the first one going back to 2008 where all the talk wasn’t about the recession,” comments Rich Donnell, co-chairman of PELICE and editor-in-chief of Panel World magazine. “There was a lot of enthusiasm about projects-in-the-making. I believe that enthusiasm will continue into PELICE 2016 as housing and remodeling markets continue to climb. There will also be a definite buzz in the air at PELICE because it will be held right in the middle of the primary season for the 2016 presidential election.”

Donnell also notes that since the last PELICE there have been a number of production technology developments that will be addressed at PELICE 2016, as well as developments in engineered wood products, such as cross laminated timber, and in composite panels.

“We’ve rounded up a great lineup of keynote speakers from the structural segment of the industry,” Donnell adds. “We’ll now turn our attention to the non-structural side for additional keynoters.”

Donnell says two keynoters—Jonathan Martin, chairman & CEO of Louisiana-based Martin Companies, L.L.C.; and Steve Swanson, president and CEO of Oregon-based Swanson Group, will speak under the heading: “If I Could Build a New Plant In 2016, Here’s What I Would Do.”

Martin will address the development of Martco’s new oriented strandboard plant being built in Corrigan, Texas. The company currently operates an OSB plant in Oakdale, La., which it built and started up in 2006. Its history with OSB dates back to 1982 when it built and started up a plant in Le Moyen, La. It also operates a softwood plywood plant in Chopin, La., another greenfield project.

Swanson will address the new plywood and veneer facility Swanson Group is building in Springfield, Ore. to replace the plant that a fire destroyed in July 2014. Swanson Group operates veneer, plywood and lumber operations in Glendale and Roseburg, Ore. Swanson Group also purchased Olympic Panel Products in Shelton, Wash. in March and is relocating those assets to the new Springfield facility.

Also on tap is Kurt Liebich, CEO of RedBuilt and New Wood Resources, both companies part of Atlas Holdings. RedBuilt manufactures I-joists, open web trusses and LVL at several manufacaturing plants primarily in the Western U.S.

Liebich joined RedBuilt’s predecessor, Trus Joist, in 1994 and served in numerous senior management roles. He remained with the company when Weyerhauser acquired it in 1999, and was appointed vice president of Trus Joist and later VP of marketing for Weyerhaeuser’s iLevel division. When Atlas Holdings acquired the former commercial division of Trus Joist from Weyerhauser in 2009, it appointed Liebich as president and CEO of the company, which they named RedBuilt.

Atlas Holdings also appointed Liebich as president and CEO of Wood Resources LLC, which later sold with two plywood mills to Boise Cascade. Atlas subsequently formed New Wood Resources with Liebich as CEO. New Wood Resources operates the long-running plywood plant in Omak, Wash., and is also building a new plywood plant in Louisville, Miss., known as Winston Plywood & Veneer.

Brian Carlson, president of OSB manufacturer Huber Engineered Woods LLC, will also join the keynoters lineup. Huber operates five OSB plants. Carlson has worked at Huber for 20 years and in various capacities prior to his promotion to president, including as product and field sales director, VP of sales & marketing and overseeing business development and strategy.

The remaining keynoters as well as the complete agenda of speakers and technical session topics will be released in September.

As of early August, numerous equipment and technology companies had already signed on as exhibitor sponsors of PELICE. Leading the way is Babcock & Wilcox MEGTEC, which is a Gold sponsor not only for PELICE, but for the preceding Wood Energy Conference & Expo.

Early Silver sponsor exhibitors for PELICE include Baumer Inspection, Biele Wood, Brunette, Cogent Industrial Technologies, Con-Vey, Dieffenbacher, Electronic Wood Systems, Evergreen Engineering, GP Chemicals, Globe Machine Manufacturing, Hexion, Imal-Pal, M-E-C, Merritt Machinery/Meinan Machinery, Mid-South Engineering, MoistTech, Raute, Sweed Machinery, TSI/ Sigma Thermal, USNR, Venango Machine, Veneer Services, Westmill Industries, Willamette Valley, as well as Bronze sponsors Ventek and GreCon.  (Brunette, Cogent, Con-Vey, Dieffenbacher, Evergreen Engineering, GreCon, Imal-Pal, M-E-C, Mid-South Engineering, MoistTech, TSI-Sigma Thermal, Veneer Services/Bio­mass Engineering & Equipment will also join B&W MEG­TEC as exhibitors in the Wood Energy Conference & Expo.)

For exhibiting information, contact Fred Kurpiel by e-mail: Fredkurpiel@ aol.com or call 678-642-1238.

PELICE Will Address Greenfield Projects

PELICE Will Address Greenfield Projects

Written By: Rich Donnell

Organizers of the 2016 Panel & Engineered Lumber International Conference & Expo (PELICE) have announced several keynoters from the structural panel segment of the industry. Keynoters from the non-structural composite side will be announced soon.

The fifth biennial PELICE will be held April 7-8, 2016 in the Grand Ballroom North of the Omni Hotel at CNN Center in Atlanta, Georgia, USA. Hosted by Panel World magazine, PELICE in 2014 attracted 420 industry professionals who enjoyed 10 keynote presentations as well as forecasts and technical presentations delivered by 45 industry experts, supported by 75 equipment and technology companies that exhibited in the Ballroom.

PELICE will be immediately preceded by the fourth biennial Wood Energy Conference & Expo on April 5-6.

“The 2014 PELICE was refreshing because it was the first one going back to 2008 where all the talk wasn’t about the recession,” comments Rich Donnell, co-chairman of PELICE and editor-in-chief of Panel World magazine. “There was a lot of enthusiasm about projects-in-the-making. I believe that enthusiasm will continue into PELICE 2016 as housing and remodeling markets continue to climb. There will also be a definite buzz in the air at PELICE because it will be held right in the middle of the primary season for the 2016 presidential election.”

Donnell also notes that since the last PELICE there have been a number of production technology developments that will be addressed at PELICE 2016, as well as developments in engineered wood products, such as cross laminated timber, and in composite panels.

“We’ve rounded up a great lineup of keynote speakers from the structural segment of the industry,” Donnell adds. “We’ll now turn our attention to the non-structural side for additional keynoters.”

Donnell says two keynoters—Jonathan Martin, chairman & CEO of Louisiana-based Martin Companies, L.L.C.; and Steve Swanson, president and CEO of Oregon-based Swanson Group, will speak under the heading: “If I Could Build a New Plant In 2016, Here’s What I Would Do.”

Martin will address the development of Martco’s new oriented strandboard plant being built in Corrigan, Texas. The company currently operates an OSB plant in Oakdale, La., which it built and started up in 2006. Its history with OSB dates back to 1982 when it built and started up a plant in Le Moyen, La. It also operates a softwood plywood plant in Chopin, La., another greenfield project.

Martin
Swanson will address the new plywood and veneer facility Swanson Group is building in Springfield, Ore. to replace the plant that a fire destroyed in July 2014. Swanson Group operates veneer, plywood and lumber operations in Glendale and Roseburg, Ore. Swanson Group also purchased Olympic Panel Products in Shelton, Wash. in March and is relocating those assets to the new Springfield facility.

Swanson
Also on tap is Kurt Liebich, CEO of RedBuilt and New Wood Resources, both companies part of Atlas Holdings. RedBuilt manufactures I-joists, open web trusses and LVL at several manufacturing plants primarily in the Western U.S.

Liebich joined RedBuilt’s predecessor, Trus Joist, in 1994 and served in numerous senior management roles. He remained with the company when Weyerhaeuser acquired it in 1999, and was appointed vice president of Trus Joist and later VP of marketing for Weyerhaeuser’s iLevel division. When Atlas Holdings acquired the former commercial division of Trus Joist from Weyerhaeuser in 2009, it appointed Liebich as president and CEO of the company, which they named RedBuilt.

Atlas Holdings also appointed Liebich as president and CEO of Wood Resources LLC, which later sold with two plywood mills to Boise Cascade. Atlas subsequently formed New Wood Resources with Liebich as CEO. New Wood Resources operates the long-running plywood plant in Omak, Wash., and is also building a new plywood plant in Louisville, Miss., known as Winston Plywood & Veneer.

Liebich
Brian Carlson, president of OSB manufacturer Huber Engineered Woods LLC, will also join the keynoters lineup. Huber operates five OSB plants. Carlson has worked at Huber for 20 years and in various capacities prior to his promotion to president, including as product and field sales director, VP of sales & marketing and overseeing business development and strategy.

Carlson
The remaining keynoters as well as the complete agenda of speakers and technical session topics will be released in September.

As of early August, numerous equipment and technology companies had already signed on as exhibitor sponsors of PELICE. Leading the way is Babcock & Wilcox MEGTEC, which is a Gold sponsor not only for PELICE, but for the preceding Wood Energy Conference & Expo.

Early Silver sponsor exhibitors for PELICE include Baumer Inspection, Biele Wood, Brunette, Cogent Industrial Technologies, Con-Vey, Dieffenbacher, Electronic Wood Systems, Evergreen Engineering, GP Chemicals, Globe Machine Manufacturing, Hexion, Imal-Pal, M-E-C, Merritt Machinery/Meinan Machinery, Mid-South Engineering, MoistTech, Raute, Sweed Machinery, TSI/ Sigma Thermal, USNR, Venango Machine, Veneer Services, Westmill Industries, Willamette Valley, as well as Bronze sponsors Ventek and GreCon.  (Brunette, Cogent, Con-Vey, Dieffenbacher, Evergreen Engineering, GreCon, Imal-Pal, M-E-C, Mid-South Engineering, MoistTech, TSI-Sigma Thermal, Veneer Services/Bio­mass Engineering & Equipment will also join B&W MEG­TEC as exhibitors in the Wood Energy Conference & Expo.)

For more information visit https://pelice-expo.com/.

Freres Lumber Cited Multiple Times In 2014 Death

Freres Lumber Co. was cited four times for safety and procedural violations uncovered during inspections launched after a worker died at its Mill City plant in September 2014, according to documents obtained by the Statesman Journal.

Bryan Dodge, a 34-year-old millwright, husband and father of four, was killed when a plywood press he was replacing a steam line for activated and pinned him between the press and a post.

According to a citation and notification of penalty report from the Oregon Occupational Safety and Health Division, the machine lockout procedures that prevent equipment operation were not followed. The company did not have or follow uniform lockout procedures for operating or servicing the press.

Freres Lumber, a plywood and veneer producer since 1922, allegedly violated safety rules at least 14 times in the last 10 years, according to inspection data. The company was fined and cited in 2005 after an employee lost part of his hand while attempting to free debris from a wood chipper. In 2007, a $5,000 fine was levied and later dismissed by the Workers’ Compensation Board after a worker flagging log trucks was killed when a log truck backed up over him. In 2013, an employee operating a scissor lift was seriously injured when the lift malfunctioned, pinning his head and neck against the ceiling, leaving him with a broken jaw and vertebra.

From the Statesman Journal: https://www.statesmanjournal.com/story/news/2015/08/06/freres-lumber-cited-multiple-times-worker-death/31201141/