Katerra Merges With KEF Infra, Already Has $3.7 Billion In Bookings

Offsite design-build company Katerra and India-based manufacturing technology company KEF Infra have announced a merger that will see the newly formed KEF Katerra begin conducting operations in India and the Middle East. KEF Katerra, according to MEP Middle East, already has $3.7 billion in bookings.

Both companies use offsite manufacturing and technology as part of the “end-to-end” building services they provide. KEF Infra also uses robotics and automation in its manufacturing business and produces items like pre-cast concrete, prefabricated bathroom pods and aluminum and glazing facades. Katerra said it will also employ KEF Infra’s pre-cast technology in the U.S. market.

In addition to housing, the company will focus on building community infrastructure assets like hospitals and schools. Post-merger Katerra will have a total of 20 offices and 3,400 employees around the world.

Earlier this month, Katerra sealed the second of two acquisition deals in as many weeks. Those transactions, intended to increase the companies’ design capabilities in the U.S., saw the company enter into agreements with Portland, Oregon-based Michael Green Architecture and Lord Aeck Sargent in Atlanta. After those deals were complete, Katerra had 31 U.S. state architecture licenses plus credentials in British Columbia and Alberta, Canada, and saw its staff size double. Green’s area of expertise is in the use of mass timber, and it designed the T3 mass timber office building in Minneapolis. One of Lord’s focuses is sustainable, urban projects.

In addition to its plans for growth through mergers and acquisitions, Katerra also said it would open six manufacturing plants by March 2019, including a Spokane, Washington, facility that will produce mass timber. The 250,000-square-foot plant is expected to generate 4.6 million cubic feet of cross-laminated timber annually. The five other Katerra plants will manufacture standard wood panels and trusses.

From Construction Dive: https://www.constructiondive.com/news/katerras-new-company-with-indian-manufacturer-kef-already-has-37-billion/526840/

China Firm Orders Straw-Based Particleboard Plant From Dieffenbacher

China Firm Orders Straw-Based Particleboard Plant From Dieffenbacher

For the fourth time in four years, Chinese straw-based particleboard specialist Wanhua Ecoboard has ordered a straw-based particleboard plant from Dieffenbacher. The greenfield project at the Tonglin site in the Anhui province is scheduled to start production in December.

Highlighting the order is a 28m long CPS+ continuous press, the first of Dieffenbacher’s new generation of continuous press to be delivered in China. Equipment for flaking, including three MRZ 1500 knife ring flakers with the FlowOptmizer material feeder, were also ordered along with a dryer, forming station and forming line.

“To meet our commitment to produce environmentally friendly, formaldehyde-free panels made of wood and straw, we continue to rely on Dieffenbacher as one of our most important partners,” says Wanhua CEO Zhao Zhimei.

Dieffenbacher and Wanhua have also agreed on the delivery of two additional plants, numbers five and six. Again, a CPS+ will be used for both projects. Commissioning of these plants is planned for 2019.

 

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Structural EWP Exempt From New EPA Formaldehyde Regulations

The U.S. Environmental Protection Agency’s (EPA) new federal formaldehyde emissions regulations took effect on June 1st, 2018. As of this date all composite wood products must be certified as compliant with these regulations.The EPA defines composite wood products here as both domestic and imported particleboard, medium density fiberboard (MDF), and hardwood (decorative) plywood.

Structural engineered wood products made for construction applications are exempt from this regulation, including structural plywood, oriented strand board (OSB), wood I-joists, laminated veneer lumber, and glued-laminated timber. All of these products are manufactured with low-emitting, moisture-resistant adhesives in accordance with existing product standards and building codes, according to The Engineered Wood Association (APA).

For quick reference, structural engineered wood products marked with the APA Mark of Quality are considered exempt from the new regulations. If unmarked products from APA member mills are sold into applications that do not require a certification mark, the product invoice and an APA certificate of conformance can be used to identify the product as exempt.

The Formaldehyde Standards for Composite Wood Products Act was signed by President Barack Obama on July 7th, 2010, based on the Air Toxic Control Measure developed by the California Air Resources Board (CARB). The first phase of regulation rollout, now in effect, allows for compliance with either the CARB ATCM Phase II or the U.S. EPA TSCA Title VI. Starting March 22nd, 2019, only the U.S. EPA TSCA Title VI will be permitted as a path to compliance.

From Builder: https://www.builderonline.com/building/regulation-policy/structural-engineered-wood-products-exempt-from-new-epa-formaldehyde-regulations_o

Chicago McDonald’s Shows Off Its Cross-Laminated Timber Design

A far cry from the kitschy memorabilia of the Rock ’n’ Roll-themed building it replaces, the essentially all-new design of River North’s flagship McDonalds at 600 N. Clark Street is finally starting to come together.

At its heart is an innovative construction material known as Cross-Laminated Timber (CLT). In line with the fast food brand’s plan to reinvent its image, the sustainable building method is being employed for the first time in a commercial project in Chicago.

“One way to think about it is plywood on steroids,” Chicago-based designer Carol Ross Barney of Ross Barney Architects told Curbed Chicago. “It’s formed from smaller sized pieces of timber glued together for uniform strength.”

“CLT is versatile, and because the wood can be harvested and renewed at a more regular interval, it has a relatively low carbon footprint. You can use it like any panelized material such as precast concrete or steel. Here we’re using it as a deck structure.”

The choice to use timber came early in the process when McDonald’s first engaged Barney’s firm with the goal of design authenticity. “Some of the most durable materials aren’t very authentic,” explained the architect. “And some of the most authentic materials don’t hold up over time. CLT offers a great deal of both while reflecting the client’s commitment to sustainability.”

Read more on this from Curbed Chicago at https://chicago.curbed.com/2018/6/15/17386766/mcdonalds-ross-barneys-timber-construction.

Higher Prices Seen In Hardwood Lumber, Panel Trends

Hardwood manufacturers are looking at positive growth continuing in 2018, but they need to expect rising prices for both hardwood lumber and panel products.

According to a report from Forecon Inc., “Lumber prices for our major (by value) species have all shown heavy demand, and most have seen a consistent upward trend in price throughout 2017 and certainly coming into 2018.” Forecon Inc. is one of the oldest established professional forestry consulting firms operating in the hardwood regions of the Eastern United States.

Forecon is reporting high demand for ash lumber in the face of concerns about the emerald ash borer damaging ash timber resources. Another hardwood on the rise is black cherry, which is seeing higher demand, especially from export markets, particularly from China and other Asian countries. But there is also elevated demand in the domestic market.

There is continuing strong demand for hard maple, especially green lumber (not kiln-dried), and reports are that there has been a specific increase in demand from cabinet manufacturers. This is another case where strong export demand, especially in Asia, continues to boost the price. Soft maple is not in as much demand as hard maple, with prices actually dropping a bit in the first half of this year.

One of the steadiest and strongest species of all continues to be red oak, which has set record export levels in volume and dollars this past year, and both international and domestic are staying strong in 2018. Forecon predicts sustained high prices for oak, keeping prices high and possibly climbing even higher into the summer months.

Read more on this from Woodworking Network at https://www.woodworkingnetwork.com/news/woodworking-industry-news/higher-prices-seen-hardwood-trends.