Power Of Pelice Is In The Exchange

Power Of Pelice Is In The Exchange

Story by Dan Shell,
Managing Editor

Let’s say you operate a plywood plant and think it’s time to upgrade or replace a veneer dryer. To help in making the decision, you decide to attend the 2014 Panel & Engineered Lumber International Conference & Expo (PELICE) in Atlanta at the Omni Hotel at CNN Center.

Just to begin your research, in the Grand Ballroom of the North Tower, you will find three dozen exhibitors that can provide equipment or services related to your project. More specifically, two veneer dryer technology-specific presentations are part of the first morning breakout sessions following the keynote general sessions, with numerous additional presentations on particulate emissions control, operational enhancements and project development on tap over the next two days—all of which mean something to your upcoming capital expenditure.

Held recently and for the fourth time, PELICE puts people together in a relaxed environment that allows effective information exchange and networking. Competition and alliances notwithstanding, PELICE brings all segments of the industry together to emphasize challenges and opportunities common to all—while also providing technical solutions and better operational ideas for specific panel manufacturing processes and applications.

One presentation that comes to mind was that of Dustin Neumann of Neumann Process Control, who spoke about technology upgrades and migrating legacy systems to new technology platforms. Neumann brought up considerations that strike to the heart of the technology and information opportunities that an event like PELICE provides, especially for those researching system upgrades and capital improvements.

“The last few years have shown the importance of staying competitive,” Neumann said, urging his listeners to prioritize process upgrades, evaluate proposals to determine highest-value propositions and also to simply take advantage of the expertise that vendors and suppliers possess.

And that’s what PELICE delivers as good as any other business move: An opportunity to invest in yourself and your organization by gaining better knowledge of the industry around you while learning more about the latest in panel manufacturing. For technology vendors, PELICE is a solid platform to highlight their latest products and services, with key industry leaders and decision-makers in attendance.

In a social-media age when business operators, managers, suppliers and vendors are all networked and linked electronically (but remotely) as never before, an event like PELICE gives industry’s top movers and shakers—and anyone, really, from the mill floor to executive suite—an opportunity to rub shoulders, meet face to face and build solidarity through better business strategies, providing the foundation for those crucial, numbers-crunching closed door meetings that were happening all over the Omni Hotel.

A hearty thanks goes out to all who attended, exhibited or otherwise supported PELICE this year. The staffs at Panel World, Hatton-Brown Publishers and Georgia Research Institute look forward to doing it all again in the same venue on April 7-8, 2016.

Martco Tows Dryer Into Place

Martco Tows Dryer Into Place

Martco Tows Dryer Into Place

In December 2013, RoyOMartin towed into place its second fully erect 6-deck jet dryer. Just a year prior, Martco pioneered the concept of fully erecting a million pound dryer and pulling it into place as the most effective means to minimize dryer outage. The duration of dryer outage was essentially reduced from 16 weeks to about three weeks or less.

The first dryer was towed from the outfeed end while the second dryer was towed from the infeed end, confirming the USNR dryer can be pulled from either end.

The accompanying photo was taken just four days after startup, from a time lapse camera that had recorded the dryer erection. Martco’s first 6-deck USNR dryer is located to the right and the latest dryer is in the center of the photo. When the photo was taken, each dryer was processing 45 sheets per minute (1/6 SYP, 110% average moisture) for a combined output of 90 sheets per minute for both dryers.

Each of Martco’s new dryers has the equivalent drying capacity of two Coe 4-deck 24-section Model 72 dryers. In terms of total production, the two new USNR dryers dry more veneer volume than four equivalent length 4-deck jet dryers, basically halving the labor cost to dry veneer, according to the participants.

Veneer exiting the new dryers is confirmed to have uniform moisture content, lay flat, and remain supple; all common expectations of a well-balanced, thermally efficient dryer. Improved veneer quality not only reduces inadvertent degrade and waste, but also improves the rest of the plywood manufacturing process.

With the exception of the dryer roll conveyor (one is right hand, one is left hand), both dryers are identically equipped with the following:

  • Six deck, 144 ft. heated length
  • Special 3/16’s all stainless floating floor
  • Unique expansion rollers
  • Special pivoting and safe door hardware
  • Patented Automatic Dryer Exhaust Controls and balanced cooling
  • Extreme efficiency hot oil heaters
  • Pressurized fan shaft seals

USNR also announces that Richmond Plywood will install a similar dryer late this summer. This new dryer will be nearly identical to Martco’s with the exception that it will be 120 ft. of heated length, and steam heated.

USNR will give a presentation on new dryer technology at the upcoming PELICE show in Atlanta March 20-21 and will participate with its dryer technology in the veneer-based manufacturing workshop.

(Article submitted by USNR. Visit usnr.com)

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Annual Meeting Reveals Optimism

Annual Meeting Reveals Optimism

Annual Meeting Reveals Optimism

Nearly 400 APA members, Engineered Wood Technology Assn. (EWTA) members, staff and spouses gathered November 2-5 at the Hyatt Regency in Huntington Beach, Calif., for the 2013 APA Annual Meeting, which rode the theme: “Surf City APA: Catch the Wave of Opportunity.” The meeting and the weather more than lived up to the billing.

In the General Session and in the Marketing Advisory Committee meeting, attendees heard fresh perspectives on the economy and housing outlook from economist Diane Swonk, Mesirow Financial, and Professor Dowell Myers, Director, Population Dynamics Research Group, at USC Sol Price School of Public Policy.

Annual Meeting Reveals Optimism

Swonk said that major factors impacting the economic comeback and the housing outlook include the hollowing out of the middle class and problems of affordability for many prospective homebuyers. She noted that student loan debt now exceeds $1.2 trillion, slowing the ability of younger buyers to invest in their first home.

Swonk’s forecast calls for a 25% increase in housing starts in 2014. “Further recovery is slowed by uncertainty around federal fiscal policy. We haven’t had a government budget since April 2009,” she said. “The federal government is the biggest drag on our economy.” (Since the meeting she has downgraded her forecast to a 17% increase.)

Immigrants to the U.S. are playing a critical role in the housing market, providing extraordinarily strong, consistent demand amid the turbulence of demographic age waves, Myers told attendees at the Marketing Advisory Committee meeting. Myers noted there is a trend towards home-ownership with a decline in growth of immigrant renters as the number of native-born renters increases. Immigration plus revived demand among the native U.S. population makes for a stronger housing market outlook, he said.

However, he reiterated that the traditional home-buying age faces obstacles to home purchasing, ranging from high student loans to the need for mobility. He also noted that many younger people are questioning the merits of home ownership, having seen homeowners lose value in their homes during the recession.

Also addressing attendees in the general session were APA Chairman Mary Jo Nyblad, Boise Cascade; APA President-Elect Ed Elias; and outgoing APA President Dennis Hardman.

Nyblad praised APA and its members for pulling through the downturn with agile resiliency. “Throughout the recession, APA not only held on to its members, but also did the unthinkable for such challenging times – we grew! As an association, we clearly defined our priorities and kept our focus,” she said.

Nyblad acknowledged the retiring Hardman for his steady leadership and success in increasing member share across all product lines.

Elias elaborated on the strategies for the future, building on the four goals of the association’s strategic plan. He emphasized the importance of the third goal, strengthening the voice of the industry. “APA is truly the voice of the North American engineered wood industry. The strength of our voice has provided us with recent opportunities to address new market constraints, such as acceptance of APA structural panels as a nail base for siding, expanding the role of APA Product Reports to minimize construction stoppages, and collaborating with the Canadian lumber industry to attack Japanese domestic subsidy programs,” he said.

Hardman closed the General Session with his reflections on the state of the association and a little parting advice. He urged APA members to maintain their strategic focus. “We currently have the strongest membership in the history of the association simply because we have continued to add value through a focused set of services. If we were to move beyond our current scope to include other products, I believe competing priorities may dilute our focus and diminish that value.”

The EWTA Info Fair, a product and services exposition, featured 65 exhibitors, far exceeding the previous year count of 48.

A workshop organized by the APA Safety and Health Advisory Committee was chaired by Mike Wacker of Plum Creek. The lead-off presentation from Donna Bailey of RoyOMartin described the mill’s New Employee Mentoring Program that recently won APA’s Innovation in Safety Award. Other presentations provided hands-on expertise on mitigating dust hazards, reducing fire hazards and minimizing pedestrian-traffic risks within the mill.

The annual meeting concluded with the Chairman’s Dinner, where winners of the APA Safety and Health Awards were honored. APA Vice Chair Tom Temple, Potlatch, reported that 65 APA-member structural wood panel and engineered wood product facilities in the U.S., Canada and abroad participated in the Safety Award program. There were 23 entries in the Safety Innovation Award category. Temple noted that 17 mills earned a place in the Incident Free Honor Society, representing a combined total of 4.4 million hours worked without an accident. Accepting awards for their companies were Robert Fouquet, Ainsworth; Greg Anthony, Boise Cascade; Mike Dawson, Norbord; Tom Temple, Potlatch; Terry Secrest, RoyOMartin; and Steve Doffitt, LP.

Four EWTA member companies were honored as Supplier and Innovation of the Year Award winners. Westmill Industries took top honors in the Supplier Equipment/Tooling category; Willamette Valley Company was the winner in the Materials/Supplies category; and Panel World magazine was the Consulting/Services category winner. Ventek was the Innovation of the Year Award winner for its multi-point diverter system.

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Projects In Works For Wemhöner

Projects In Works For Wemhöner

Wemhöner Surface Technologies of Herford, Germany reports a good order inflow for its core product, short-cycle press lines for decorative finishing of timber products used in the furniture and laminate flooring industries. Just before Christmas, the 500th order for the Wemhöner short-cycle press line came in from Kronospan Group for its new plant in Belarus.

In the innovative Digital Printing Lines market segment, highly promising concepts are being offered to the market now. The division of equipment for the manufacture of photovoltaic elements has also received orders for the first five machines. The sale of several press lines for the manufacture of door elements was also successful.

In 2013 the company with its staff of 400 employees (more than 120 of which are located in China) for the first time achieved sales of more than EUR 100 million and a good order book position should ensure a similar level of sales in 2014.

Construction is under way at Wemhöner’s plant in Changzhou, China, where an additional production hall with a surface area of 2,000 sq m will fill up the existing plot of land; more construction work is to follow in 2014 in Herford, where several hundred square meters of office space will be built.

Flakeboard Buys Three Mills

Flakeboard Buys Three Mills

Flakeboard Buys Three Mills

 

Flakeboard America Ltd., a U.S. subsidiary of Arauco, is acquiring the U.S. panel assets of SierraPine, including three composite board plants: particleboard plants at Martell and Springfield Calif. and a MDF plant at Medford, Ore.

The acquisitions will enlarge the panel capacity of the Arauco plants in North America to 2 billion SF (3/4 in. basis) or 3.5 million m3.

Meanwhile SierraPine states it will permanently close its particleboard plant in Adel, Ga., which was built in 1965.

Arauco acquired Flakeboard’s seven composite board mills and Uniboard’s particleboard/MDF/laminate complex in Moncure, NC in 2012. The North American mills operate under the Flakeboard name.

The Medford plant opened as a division of Medco in 1975.

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